Performance of silver, zinc, and iron nanoparticles-doped cotton filters against airborne E. coli to minimize bioaerosol exposure
To overcome limitations of existing air-cleaning filters in capturing and deactivating aerosolized microorganisms, this study was embarked to evaluate novel Ag, Zn, and Fe nanoparticle-doped cotton filters (AgCt, ZnCt, FeCt), as biocidal filters for bioaerosol attenuation. To evaluate the biocidal activity of the nanocomposite filters, the survival of lab-generated E. coli after collection on each filter material was compared to collection on an undoped cotton control filter and in a BioSampler. Relative humidity (RH) affected the survival of bacteria on the filters, and the optimal RH was found to be 50 ± 5%. The physical removal efficiency (PRE) determined by an optical particle counter was 99.9 ± 0.7% for ZnCt, 97.4 ± 1.2% for AgCt, and 97.3 ± 0.6% for FeCt, where the control showed only 77.4 ± 6.3% for particles > 500 nm. The doped filters showed 100% viable removal efficiency (VRE). Importantly, the VRE of the nanocomposite filters after four cycles remained nearly 99% and was greater than the cotton control filter at 76.6 ± 3.2%. Adding to its benefits, the AgCt filters had a lower pressure drop than the FeCt and ZnCt filters and the cotton control. The permeability for the cotton control filter was 3.38 × 10−11 m2 while that for the AgCt filter was slightly higher (3.64 × 10−11 m2) than the other filters as well. Overall, these results suggest that nanocomposite-doped filter media, particularly AgCt, can provide effective protection against airborne pathogens with a lower pressure drop, elevated collection efficiency, and better disinfection capability as compared to untreated cotton filters, which are all important features for practical biocidal applications.
KeywordsCellulose Nanocomposites Aerosols Removal efficiency Biocidal filter
Exposure to particulate matter (PM) is a major concern to human health due to the potential for respiratory and cardiovascular health effects, sometimes leading to premature mortality. Particles smaller than 2.5 μm are generally considered more detrimental to human health due to their penetration capacity into the human respiratory system and ability to deposit in the bronchi and lungs (Lippmann 2012). In 2015, the World Health Assembly emphasized the necessity for the treatment of air pollution, attributing it to a cause of global health calamities. Pure and uncontaminated air is an indispensable resource for humans and is known to be crucial for safety and welfare. Growing industries and population in urban regions are rapidly worsening the air quality (Aranda et al. 2018; Rosa et al. 2017). Hence, it is the imperative that innovative techniques are developed to safeguard existing air resources and to mitigate future disasters.
Aerosols play an imperative role in spreading airborne respiratory diseases. Airborne microbes or bioaerosols (i.e. viruses, bacteria, fungi, and all biological fragments) flow freely with the airflow and can spread over a wide area in a short period of time, leading them to be a major contributor for affecting indoor air quality (Madureira et al. 2018; Lippmann 2012). Poor air quality affects productivity and downtime, contributing to health symptoms including allergies, influenza, and even sick building syndrome. Additionally, bioterrorism attacks like anthrax and the risks of pandemic airborne diseases like swine flu and avian flu have raised concerns about the health effects and airborne transport of microbes (Lee et al. 2009). Seeking a convenient, inexpensive, and efficient method for microbial decontamination is a major goal of public health against airborne biological threats. However, elimination of microbes and their infectious intensity has not been easily accomplished (Rosa et al. 2017). For this purpose, efficient, environmentally friendly and long lifetime filters are being developed by various methods in the laboratory and industrially.
An emerging idea to replace conventional filter materials for the decontamination of indoor air is the use of nanocomposite-coated biopolymers. It is well known that the properties of nanocomposite filter materials depend not only on the properties of the metal dopant but also on the morphological and interfacial characteristics from the combination with polymer material. Therefore, the use of polymers such as cellulose, starch, alginate, dextran, carrageenan, and chitosan among others have gained great importance not only due to their renewable nature and biodegradability but also because their formulations can be exploited depending on the envisaged functionality. Moreover, the application of nanocomposites (prepared simply by incorporation of functionalized nanoparticles (NPs)) onto such fibrous polymeric materials for air and water filtration are rapidly growing for environmental remediation (Yoon et al. 2008). Numerous researchers have reported the biocidal effects of various nanomaterials (Yoon et al. 2008; Lv et al. 2009;Rai et al. 2009; Rosa et al. 2017), such as silver, iron, iron oxide, and zinc oxide for their antibacterial activity (Ali et al. 2016; Aderibigbe 2017; Ali et al. 2017).
The current work illustrates the application of three different types of nanocomposite filters developed in our previous studies (Ali et al. 2017; Ali et al. 2018a) for bioaerosol control. The filters were composed of commercially available simple cotton (balls or pads which are commonly used for medical or cosmetic purposes) impregnated with silver, zinc, or iron NPs (AgCt, ZnCt, or FeCt). The decontamination performance of these filters was evaluated using aerosolized E. coli in a lab-scale air filtration system. Their physical removal efficiency (PRE), viable removal efficiency (VRE), and relative survival fraction under different relative humidity (RH) values were investigated. This work seeks to aid in the development and optimization of safe filters that can be applied to building air handling systems to improve indoor air quality.
Commonly found as normal microflora in soils, water, and living organisms, the Gram-negative bacteria Escherichia coli (E. coli) was employed as the testing microbe for this study. Gram-negative bacteria are sensitive to air flow exposure; thus, survival from aerosolization was characterized before filter tests (Lee et al. 2008). E. coli strain K-12 (cat. no. 15597) from the American Type Culture Collection (ATCC, Manassas, VA) was used, which is a rod-shaped bacterium, around 0.5–1.5 μm in width and 2–6 μm in length (Choi et al. 2015). First, the cultivation was carried out by inoculating a loopful of lyophilized E. coli onto Difco Nutrient Agar (Sigma-Aldrich, Inc., St. Louis, MO, USA), then kept for overnight incubation at 37 °C. The grown bacteria from the plate were subsequently streaked for isolation. Then, by inoculating a loopful of bacteria from an isolated colony into 50 mL of sterile Difco Nutrient Broth (NB, Sigma-Aldrich, Inc., St. Louis, MO, USA), the E. coli suspension was prepared and the flask was incubated at 37 °C overnight prior to use (Shiloach and Fass 2005). Prior to nebulization, 5 mL of E. coli stock suspension was aseptically transferred into 45 mL sterile phosphate-buffered saline (PBS, no Mg2+ or Ca2+), and vortexed for 20 s.
Synthesis of nanocomposite impregnated cotton
Samplers for aerosol collection
The viable efficiencies of the nanocomposite impregnated filters were examined by sampling aerosolized E. coli using the BioSampler (SKC Inc., Eighty-Four, PA, USA). An upgraded liquid impinger over AGI-30, the BioSampler collects microbes by inducing airborne particles to hit the swirling and churning liquid collection medium. Widely used as a reference sampler for bioaerosol sampling, its performance characteristics have been well established (Willeke et al. 1998). Its physical collection efficiency is close to 90% when sampling particles of 0.5 μm and larger (SKC, Inc.). The flow rate was maintained at12.5 l per minute (LPM), the optimal value reported in prior study (Willeke et al. 1998). Twenty milliliters sterilized DI water was added to the collection vessel, and the flow rate for each sampler was pre- and post-calibrated after each test run using a bubble-flow-calibrator (Gilian Gilibrator, Sensidyne Inc., St. Petersburg, FL).
PBS was used as the collection media for E. coli. Recommended by SKC Inc. for bioaerosol collection, it is non-nutritive and therefore replication is inhibited for accurate counts, and it reduces cell death by maintaining isotonic conditions. The PBS solution was prepared by diluting 10× PBS stock solution (Fisher Scientific) to 1× using sterile ultrapure deionized (DI) water (Barnstead Nanopure Diamond, 18.2 MΩ-cm). The prepared liquid was autoclaved at 120 °C for 20 min at a pressure of 15 psi. Twenty milliliters of collection liquid was used for the BioSampler and 30 mL for each testing filter material and extraction solution for E. coli.
A polypropylene in-line holder (cat. no. 225-1712) having instant fitting possessor for cotton material was used to house the test filter with proper openings for connection tubing. The filter sample material was compacted between two thin and round rubber gasket rings (with 2.5 cm aperture diameter) to tightly seal the holder to maintain pressure drop.
A bubbler or humidifier was separately attached to the dilution dryer to increase the RH in the system. The RH inside the system was measured by an RH meter (Model HX94C, OMEGA Engineering Inc., Stamford, CT). Different RH values were evaluated (20, 30, 50, 70, and90%) to maintain an optimal RH for collecting maximum viable counts (colony forming units, CFUs).
Aerosol size distribution was obtained using an optical particle counter (OPC; Model 1.108; GRIMM Technologies Inc., Douglasville, GA). The OPC records the size distribution of particles from 0.50 to 32 μm. For these measurements, the upstream and downstream sides of filter holder were connected to the OPC by tubing, i.e., controlled and directed by a 3-way valve to record the readings for each turn of 5 min and afterward manipulated by the operating software (Control GRIMM spectrometer for aerosol). The RH was maintained at 50 ± 5% for size distribution measurement. Exhaust air was passed through a high-efficiency particulate air (HEPA) filter before discharge into a biosafety hood.
After each trial, each filter was removed from the holder and shaken for half an hour with 30 mL of PBS in a 50-mL conical tube by using a wrist action shaker (Model 75, Burrell Scientific). Afterward, 0.1 mL aliquots were taken to directly spread over Petri dishes containing Macconkey agar (Fisher Scientific) for E. coli. Then, the Petri dishes were incubated for 24 h at 37 °C for microbial colony counts.
Removal efficiency and survival fraction
Dislodged NP dislodgement
This experiment was conducted to determine whether the NPs impregnated in cotton can dislodge into liquid medium or if they remain bonded strongly with the cotton material. It therefore examines stability of the impregnation to remain on the cotton material (filter). While it is less an issue in air, detachment of particles in water is easier because (1) water molecule develops stronger H-bond with other molecules and (2) removal of ions from particles in water weakens the internal configuration of particles. For this purpose, five different suspensions in separate flasks (of 100 mL) were prepared: PBS only, PBS + cotton, PBS + ZnCt, PBS + AgCt, and PBS + FeCt.0.3 g of filter materials were added to 30 mL of PBS in their respective flasks. The flasks were shaken for 1 h using the wrist action shaker. Ten milliliters of each was collected by centrifugation at 3000 rpm for 10 min in different falcon tubes. Such washes were repeated four times for each sample and completed in triplicate for all the composite materials. The water samples were vortexed and vacuum filtered (Millipore Isopore membrane filter, 0.8 μm pore diameter) to remove solid materials present in the solution for further analysis by inductively coupled plasma atomic emission spectroscopy (ICP-AES, iCAP 6200, Thermo Fisher Scientific, Waltham, MA). ICP-AES has been demonstrated to be a robust methodology for the detection and characterization of metal ion dissociation (Sportelli et al. 2017).
Results and discussion
The characterization of the AgCt, ZnCt, and FeCt filters, including Fourier-transform infrared spectroscopy, x-ray diffraction, and scanning electron microscopy, was carried out and reported in our previous studies (Ali et al. 2017; Ali et al. 2018a).
The optimal RH for collecting maximum viable counts on the filter was found to be 50 ± 5%. For E. coli, RH was not an important parameter for the control filter in terms of the VRE, RSF, and QF; the results under different RHs were within experimental error (Woo et al. 2011). Conversely, at medium RH (50 ± 5%), the nanocomposite filters illustrated greater VRE as compared to the results at lower RH (25 ± 5). Restraining growth and survival of microorganisms accumulated on the filter is critical in impeding re-aerosolization of collected microbes from the filter.
Pressure drop (at Q = 12.5 LPM), physical removal efficiency (PRE), viable removal efficiency (VRE), and relative survival fraction (RSF) of control and nanocomposite filters in air filtration system
97.38 ± 2.31
99.51 ± 0.23
0.0063 ± 0.0005
99.91 ± 0.07
99.12 ± 0.46
0.0153 ± 0.0054
97.31 ± 2.33
98.60 ± 0.45
0.0325 ± 0.0061
77.42 ± 12.03
76.58 ± 3.20
0.811 ± 0.016
The difference between VRE and PRE of the control and nanocomposite filters might be attributed to the different principles of measurements and intrinsic properties of the microorganisms as well as the role of metallic NPs doped on the cellulosic surface (Scott et al. 2002). Microbial aggregates counted as one single particle by the OPC can be assayed as numerous single microbes after dispersion in the collection medium (PBS), while empty droplets counted by OPC do not result in any count by the bioassay. Additionally, environmental conditions, such as RH, may also affect the microbial viability and growth and inherently influence the difference between PRE and VRE.
Mechanistic behavior of NPs in air filtration
NPs have been used against many disease-causing bacteria and viruses. Among the materials tested, the Ag Ct had the highest VRE and the lowest pressure drop and RSF, whereas comparatively, ZnCt performed most effectively regarding PRE. Cotton or cellulose is a suitable support material for numerous chemical groups because of the fluffy texture and sufficient availability of hydroxyl groups (Song et al. 2012). To date, only limited studies have been conducted on the activity of NP-doped cellulose (Rosa et al. 2017) or other substrates toward bioaerosols filtration (Lee et al. 2008; Jung et al. 2009; Li et al. 2011; Hamm et al. 2012; Pham and Lee 2015). The filtration efficiency of common fibrous filters enhances with the increasing filter’s solidity, which is directly proportional to the air pressure drop. Hence, with the purpose of attaining high filtration efficiency for general air filters, a greater pressure drop is unavoidable, i.e., an upshot triggering large energy losses (Fisk et al. 2002). It is recognized that the maximum effectiveness does not inevitably occur at higher airflow rates. In actuality, a high airflow velocity may increase the chance of particles penetrating the filter, rather than being captured (Liu et al. 2017). The nano-doped cotton filters tested in the present study exhibited high collection efficiencies with substantially less pressure drops, even at a high flow rate of 12.5 LPM. The PRE and VRE with their respective pressure drops are given in Table 1. The highest efficiency (99.51% VRE and 97.38% PRE) with the lowest pressure drop (254 Pa) was exhibited by the AgCt filter, while the control filter had a pressure drop of 274 Pa. This is similar to the previous studies using silver NP-coated cotton fabrics (as filters), which significantly reduced microbial growth, for the decontamination of indoor air from air conditioning systems with low pressure drop (Madureira et al. 2018; Rosa et al. 2017). In comparison, the filtration efficiency for all particle sizes has been shown to be improved with the use of many thin fibers with higher pressure drop; however, the best filter should offer the minimum pressure drop with the highest filtration efficiency (Li et al. 2016). To resolve this issue, various studies have been conducted with nanocomposite filters comprised of ultra-small fibrous material that may not create the issue of enhanced pressure drop (Liu et al. 2017).
Silver NPs in the liquid phase were found to form pits on E. coli bacterial cell surfaces, and silver ions were found to remove proton motive forces between Vibrio cholerae bacterial cell walls (Lee et al. 2008). They have also been reported to penetrate bacterial cell walls, causing structural damage to the cell wall and cell death (Sondi and Salopek-Sondi 2004; Prabhu and Poulose 2012); produce free radicals that destroy the cell membrane, resulting in cell death (Prabhu and Poulose 2012); release silver ions which interact with the thiol groups of many vital enzymes of the bacteria, thereby inhibiting several functions in the cell (Prabhu and Poulose 2012; Lu et al. 2013). Despite increasing demand for bioaerosol control study, there have been few studies on the efficacy of silver particles in controlling bioaerosol viability. The present study manifests the utility of AgCt filter for mitigating airborne microorganisms.
Zinc oxide NPs
Zinc oxide NPs have been demonstrated to have good antibacterial activity against a wide range of bacteria depending upon the concentration, size, shapes, and method of preparation of the particles. Furthermore, the antibacterial activity of ZnO NPs was reported to be higher against the Gram-positive (Staphylococcus aureus) than the Gram-negative (E. coli) bacteria (Mirhosseini and Firouzabadi 2013). The difference in antibacterial activity is attributed to the particle size of the NPs, and their mechanism of antibacterial action is ascribed to damage of bacterial cell through the release of zinc (II) ions and generation of reactive oxygen species (Ali et al. 2018b; Gunalan et al. 2012). Moreover, the presence of ZnO NPs reduces the effective pore sizes of the nanocomposite filters at little expense of energy consumption. As a result, the ZnCt filter illustrated in this study excellent PRE greater than 99.9% with lower energy consumption than conventional filters (Zhong et al. 2015). Expressively, the presence of ZnO NPs strongly inhibits the propagation of bacteria on the filters. Therefore, the functionalized filters can potentially overcome the inherent limitation in the trade-off effect for controlling indoor air quality.
Iron oxide NPs
Although FeCt filter showed comparatively lesser antimicrobial activity as compared to AgCt and ZnCt, it did not lose its physical and viable bacterial removal efficiency after the four rinse cycles with physical (~ 98%) and viable (~ 99%) removal efficiency remaining consistent. The mechanism of the action of iron oxide NPs has also been reported by several researchers (Lee et al. 2008; Ali et al. 2016; Zheng et al. 2017). Generally, the antibacterial activity of iron oxide NPs is dependent on factors such as concentration, the type of charge on the NPs, modification of the NPs and shapes. Fe NPs are highly selective and their mode of action on bacteria is reported to be attributable to the generation of reactive oxygen species leading to lipid per oxidation, DNA damage, protein oxidation, and interaction with bacteria cell membranes via electrostatic interaction resulting in disruption of bacterial functions (Prabhu et al. 2015; Rafi et al. 2015). Importantly, the bactericidal effect of nano-iron is one of its unique properties that is not observed in other types of iron-based compounds with larger particle size (Lee et al. 2008).
Relative survival fraction
Relative survival fraction (RSF) is an imperative aspect in exploring the reliability of nanocomposite materials as an antimicrobial filter for air filtration and understanding the mechanism. RSF was used to compare the effect of RHs on bacteria viability. Decreased bacterial count at lower RH and abundance at higher RH in control filter suggests sufficient water content enhances the endurance of aerosolized E. coli and thus the doped nanocomposite filters could inflict their biocidal effect on it.
The RSF values of the four filters are listed in Table 1. At 50% RH, the AgCt filter resulted in the lowest RSF of 0.0063, followed by ZnCt filter of 0.0115 and FeCt filter of 0.0325. The cotton control filter had a high RSF of 0.81. In comparison to four previously reported biocidal filters (i.e., copper, silver, TiO2, and iodine-treated filters) with RSF of 0.001–0.08 and 0.25–0.79 at higher RH and lower RH, respectively (Rengasamy et al. 2010). The different conditions and incubation times for bioaerosol exposure to nano-doped cotton filters make it difficult to directly make comparison of the with literature values. Additional studies using different test conditions from the current study found RSFs for iodine-treated filter and dialdehyde cellulose filters to be 0.63 and 0.43, respectively (Lee et al. 2008, 2009; Woo et al. 2011).
Metal ions released from filters
The physical capture and biological disinfection efficiency of three different metallic NP-doped cotton biocidal filter media (AgCt, ZnCt, and FeCt) were examined as compared to cotton control filter. The results demonstrated the fabricated filter media have suitable characteristics in terms of permeability, pressure drop, and physical removal efficiency, with values similar to or better than those for filters commonly used in filtration operations. The modification of cotton with NPs was effective in inhibiting ~ 99% of the aerosolized E. coli for four filter cycles where they were used, rinsed, oven dried, and reused, while the control filter impeded only 76.6 ± 3.2%. A significant physical capture (> 98%) by the nanocomposite filters was observed for a wide particle size range (0.25 to 6.5 μm). There was also appreciable difference in the PRE between the NPs doped and bare cotton filters, signifying impact of the treatment.
The fibrous cotton filters doped with metallic NPs, as demonstrated, areas efficient in physical removal of aerosols as commercially available filters. None of the filters exhibited detectable penetration, even with multiple recurring experiments. No viable bacteria were observed in the shaking experiments, further supporting the efficacy of the metallic NPs to disinfect microorganisms. The high biological disinfection capacity coupled with the low pressure drops and thus high filter quality demonstrate the novel reactive filter media to be a viable alternative to conventional filtration for the removal of micron-sized bioaerosols. As the fabricated filter media were tested for four times, long-term tests to identify its effective lifetime are useful and should be explored in future studies. Furthermore, a more comprehensive testing of a variety of indoor bacteria (i.e., Legionella pneumophila main cause of sick building syndrome) and fungi should also be investigated.
A part of Ph.D. thesis of Mr. Attarad Ali sponsored by HEC Pakistan under IRSIP at the University of Florida, USA. The assistance of compiling references by Miss Syeda Irsa Mazhar Kazmi of International Islamic University is greatly appreciated.
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