Skip to main content
Log in

Machining and Phase Transformation Response of Room-Temperature Austenitic NiTi Shape Memory Alloy

  • Published:
Journal of Materials Engineering and Performance Aims and scope Submit manuscript

Abstract

This experimental work reports the results of a study addressing tool wear, surface topography, and x-ray diffraction analysis for the finish cutting process of room-temperature austenitic NiTi alloy. Turning operation of NiTi alloy was conducted under dry, minimum quantity lubrication (MQL) and cryogenic cooling conditions at various cutting speeds. Findings revealed that cryogenic machining substantially reduced tool wear and improved surface topography and quality of the finished parts in comparison with the other two approaches. Phase transformation on the surface of work material was not observed after dry and MQL machining, but B19′ martensite phase was found on the surface of cryogenically machined samples.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12

Similar content being viewed by others

References

  1. T. Duerig, A. Pelton, and D. Stockel, An Overview of Nitinol Medical Applications, Elsevier Science, Oxford, 1999, p 149–160

    Google Scholar 

  2. B. Thierry, M. Tabrizian, C. Trepanier, O. Savadogo, and L.H. Yahia, Effect of Surface Treatment and Sterilization Processes on the Corrosion Behavior of NiTi Shape Memory Alloy, J. Biomed. Mater. Res., 2000, 51, p 685–693

    Article  Google Scholar 

  3. K. Weinert, V. Petzoldt, and D. Kotter, Turning and Drilling of NiTi Shape Memory Alloys, CIRP Ann. Manuf. Technol, 2004, 53, p 65–68

    Article  Google Scholar 

  4. K. Weinert and V. Petzoldt, Machining of NiTi Based Shape Memory Alloys, Mater. Sci. Eng., 2004, A378, p 180–184

    Article  Google Scholar 

  5. Y. Kaynak, H.E. Karaca, R.D. Noebe, and I.S. Jawahir, Tool-Wear Analysis in Cryogenic Machining of NiTi Shape Memory Alloys: A Comparison of Tool-Wear Performance with Dry and MQL Machining, Wear, 2013, 306, p 51–63

    Article  Google Scholar 

  6. I.S. Jawahir, E. Brinksmeier, R. M’Saoubi, D.K. Aspinwall, J.C. Quteiro, D. Meyer, D. Umbrello, and A.D. Jayal, Surface Integrity in Material Removal Processes: Recent Advances, CIRP Ann. Manuf. Technol., 2011, 60, p 603–626

    Article  Google Scholar 

  7. R. M’Saoubi, J. Outeiro, H. Chandrasekaran, O. Dillon, Jr., and I.S. Jawahir, A Review of Surface Integrity in Machining and its Impact on Functional Performance and Life of Machined Products, Int. J. Sustain. Manuf., 2008, 1, p 203–236

    Google Scholar 

  8. J. Outeiro, J. Pina, R. M’saoubi, F. Pusavec, and I.S. Jawahir, Analysis of Residual Stresses Induced by Dry Turning of Difficult-to-Machine Materials, CIRP Ann. Manuf. Technol., 2008, 57, p 77–80

    Article  Google Scholar 

  9. A. Jayal, F. Badurdeen, O. Dillon, Jr., and I.S. Jawahir, Sustainable Manufacturing: Modeling and Optimization Challenges at the Product, Process and System Levels, CIRP J. Manuf. Sci. Technol., 2010, 2, p 144–152

    Article  Google Scholar 

  10. Y. Guo, A. Klink, C. Fu, and J. Snyder, Machinability and Surface Integrity of Nitinol Shape Memory Alloy, CIRP Ann. Manuf. Technol., 2013, 62, p 83–86

    Article  Google Scholar 

  11. Y. Kaynak, H. Tobe, R.D. Noebe, H. Karaca, and I.S. Jawahir, The Effects of Machining on Microstructure and Transformation Behavior of NiTi Alloy, Scr. Mater., 2014, 74, p 60–63

    Article  Google Scholar 

  12. F. Pusavec, H. Hamdi, J. Kopac, and I.S. Jawahir, Surface Integrity in Cryogenic Machining of Nickel Based Alloy—Inconel 718, J. Mater. Process. Technol., 2011, 211, p 773–783

    Article  Google Scholar 

  13. Y. Kaynak, H. Karaca, I.S. Jawahir, Cryogenic Machining of NiTi Shape Memory Alloy, 6th Int. Conference and Exhibition on Design and Production of Machines and Dies/Molds, 2011, p 23–26

  14. Z.Y. Wang, K.P. Rajurkar, Cryogenic machining of hard-to-cut materials, Wear, 2000, 239, p 168–175

  15. S.Y. Hong, I. Markus, W. Jeong, New cooling approach and tool life improvement in cryogenic machining of titanium alloy Ti-6Al-4V, Int. J. Mach. Tool. Manu., 2001, 41, p 2245–2260

  16. H. Shahabi and M. Ratnam, Assessment of Flank Wear and Nose Radius Wear from Workpiece Roughness Profile in Turning Operation Using Machine Vision, Int. J. Adv. Manuf. Techol., 2009, 43, p 11–21

    Article  Google Scholar 

  17. Y. Kaynak, Evaluation of Machining Performance in Cryogenic Machining of Inconel 718 and Comparison with Dry and MQL Machining, Int. J. Adv. Manuf. Techol., 2014, 72, p 919–933

    Article  Google Scholar 

  18. Y. Kaynak, H.E. Karaca, R.D. Noebe, and I.S. Jawahir, Analysis of Tool-Wear and Cutting Force Components in Dry, Preheated, and Cryogenic Machining of NiTi Shape Memory Alloys, Proc. CIRP, 2013, 8, p 498–503

    Article  Google Scholar 

  19. M. Bermingham, J. Kirsch, S. Sun, S. Palanisamy, and M. Dargusch, New Observations on Tool Life, Cutting Forces and Chip Morphology in Cryogenic Machining Ti-6Al-4V, Int. J. Mach. Tools Manuf., 2011, 51, p 500–511

    Article  Google Scholar 

  20. K.A. Venugopal, S. Paul, and A.B. Chattopadhyay, Growth of Tool Wear in Turning of Ti-6Al-4V Alloy Under Cryogenic Cooling, Wear, 2007, 262, p 1071–1078

    Article  Google Scholar 

  21. M.C. Shaw, Metal Cutting Principles, Oxford Series on Advanced Manufacturing, 2nd ed., Oxford University Press, New York, 2005

    Google Scholar 

  22. Y. Kaynak, Process-Induced Surface Integrity in Machining of NiTi Shape Memory Alloys, University of Kentucky, Ph.D. dissertation, 2013

  23. A. Ramesh, S. Melkote, L. Allard, L. Riester, and T. Watkins, Analysis of White Layers Formed in Hard Turning of AISI, 52100 Steel, Mater. Sci. Eng., 2005, A390, p 88–97

    Article  Google Scholar 

  24. M.E. Mitwally and M. Farag, Effect of Cold Work and Annealing on the Structure and Characteristics of NiTi Alloy, Mater. Sci. Eng., 2009, A519, p 155–166

    Article  Google Scholar 

  25. T. Hu, C. Wen, J. Lu, S. Wu, Y. Xin, W. Zhang, C. Chu, J. Chung, K. Yeung, and D. Kwok, Surface Mechanical Attrition Treatment Induced Phase Transformation Behavior in NiTi Shape Memory Alloy, J. Alloys Compd., 2009, 482, p 298–301

    Article  Google Scholar 

  26. M. Szafarczyk and J. Chrzanowski, Tool Probe for Measuring Dimensional Wear and X-Coordinate of Turning Edge, Int. J. Adv. Manuf. Techol., 2004, 23, p 272–278

    Article  Google Scholar 

Download references

Acknowledgments

The author would like to offer sincere thanks to Prof. I.S. Jawahir and the Institute for Sustainable Manufacturing (ISM) for providing test equipments for this study. The author would like to thank Dr. S.W. Robertson from Nitinol Devices & Components, Inc. for providing work materials for this study. Additionally, gratitude is extended to Doc. Dr. M. Kemal Ozturk from Gazi University for providing XRD equipment.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Yusuf Kaynak.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Kaynak, Y. Machining and Phase Transformation Response of Room-Temperature Austenitic NiTi Shape Memory Alloy. J. of Materi Eng and Perform 23, 3354–3360 (2014). https://doi.org/10.1007/s11665-014-1058-9

Download citation

  • Received:

  • Revised:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11665-014-1058-9

Keywords

Navigation