Hot Deformation Behavior of 6061 and 7108 Al-SiCp Composites

Article

Abstract

Hot deformation behavior of Al 6061- and Al 7108-SiC particulated composites (Al-PMMCs), prepared by stir casting with SiC particulates (SiCp) size of 8 and 15 μm and volume fraction from 0 to 20% is studied by uniaxial compression test carried out at temperature range from room temperature to 500 °C. The flow stress, work hardening behavior, and Young’s modulus are determined. Dynamic recrystallization is also studied. Work hardening and Young’s modulus are directly correlated with composite constituents, whereas the flow stress is greatly influenced by the porosity and SiCp agglomeration. The role of the SiCp in increasing the flow stress decreases by increasing the deformation temperature. The dynamic recrystallization process is stimulated by refining the SiCp and increasing their fraction in soft Al matrix. On the other hand, the PMMCs with Al6061 matrix has more potential for strain hardening than that with Al 7108 matrix. The strain hardening rate is influenced by the matrix type more than the SiCp volume fraction and size.

Keywords

Al-SiC metal matrix composites Al 6061 Al 7108 deformation behavior SiC particulates stir casting wrought Al alloys 

Notes

Acknowledgments

This work is a part of cooperation between Clausthal University of Technology, Germany (TUC) and Ain Shams University, Egypt (ASU), financed by Deutsche Forschung Gemeinschaft (DFG), “Contract No. DFG PA 837/17-1”. We Acknowledge Trimet Aluminum AG for providing the raw materials.

References

  1. 1.
    M. Occhionero, R. Adams, K. Fennessy, and R.A. Hay, Modeling of Textured Aluminum Alloys Used in a Bumper System: Material Tests and Characterization, IMAPS, Boston, May 1998, 10/06/99.Google Scholar
  2. 2.
    T.W. Clyne and P.J. Withers, An Introduction to Metal Matrix Composites, Cambridge University Press, Cambridge, 1993, p 318–369CrossRefGoogle Scholar
  3. 3.
    J. Hashim, L. Looney, and M.S. Hashmi, Metal Matrix composites: Production by the Stir Casting Method, J. Mater. Process. Technol., 1999, 92, p 1–7CrossRefGoogle Scholar
  4. 4.
    Y. Shasha, Z. Peng, D. Yunhui, Z. Jun, and L. Xiaopeng, Influence of Stirring Speed on SiC Particles Distribution in A356 Liquid, China Foundry, 2012, 9(2), p 154–158Google Scholar
  5. 5.
    S. Das, T.K. Dan, S.V. Prasad, and P.K. Rohatgi, Aluminium Alloy Rice Husk Ash Particle Composites, Mater. Sci. Lett., 1986, 5, p 562–564CrossRefGoogle Scholar
  6. 6.
    E. Carreno-Morelli, T. Cutard, R. Schaller, and C. Bonjour, Processing and Characterization of Aluminium-Based MMCs Produced by Gas Pressure Infiltration, Mater. Sci. Eng., A, 1998, 252, p 48–57Google Scholar
  7. 7.
    S.K. Verma and J.L. Dorcic, Factors Affecting the Fatigue Performance of Metal Matrix Composites for Diesel Pistons, International Symposium on Advances in Cast Reinforced Metal Composites, S. G. Fishman and A. K. Dhingra, Ed., Chicago, USA, 1988, p 115–126Google Scholar
  8. 8.
    J.N. Fridlymander, Metal Matrix Composites, Chapman and Hall, Oxford, 1995Google Scholar
  9. 9.
    M.K. Aghajanian, M.A. Rocazella, J.T. Burke, and S.D. Keck, The Fabrication of Metal Matrix Composites by a Pressureless Infiltration Technique, J. Mater. Sci., 1991, 26, p 447–454CrossRefGoogle Scholar
  10. 10.
    T.W. Clyne, Composites: MMC, CMC, PMC, Encyclopaedia of Materials: Science and Technology, A Mortensen, Ed., Elsevier, 2001Google Scholar
  11. 11.
    S. Amirkhanlou and Niroumand B, Microstructure and Mechanical Properties of Al356/Sicp Cast Composites Fabricated by a Novel Technique, J. Mater. Eng. Perform., doi: 10.1007/s11665-012-0223-2
  12. 12.
    E.J. Lavernia and Y. Wu, Spray Atomization and Deposition, Wiley, New York, 1996Google Scholar
  13. 13.
    A. Schneider, V.C. Srivastava, V. Uhlenwinkel, and K. Bauckhage, Spray Forming of 2014-Al Alloy Based Composites with SiCp Particulate Injection, Int. J. Mater. Res., 2004, 95(9), p 763–768Google Scholar
  14. 14.
    V.C. Srivastava, A. Schneider, V. Uhlenwinkel, and K. Bauckhage, Spray Processing of 2014-Al Alloy Based SiCp Particulate Reinforced Composites and Their Property Evaluation, Mater. Sci. Eng., A, 2005, 412, p 19–26CrossRefGoogle Scholar
  15. 15.
    L.M. Tham, M. Gupta, and L. Cheng, Influence of Processing Parameters on the Near-Net Shape Synthesis of Aluminium-Based Metal Matrix Composites, J. Mater. Process. Technol., 1999, 89(90), p 128–134CrossRefGoogle Scholar
  16. 16.
    M.A. Taha, N.A. El-Mahallawy, and A.M. El-Sabbagh, Some Experimental Data on Workability of Aluminium-Particulate-Reinforced Metal Matrix Composites, J. Mater. Process. Technol., 2008, 202(1–3), p 380–385CrossRefGoogle Scholar
  17. 17.
    A. El-Sabbagh, M. Soliman, M. Taha, and H. Palkowski, Hot Rolling Behaviour of Stir-Cast Al 6061 and Al 6082 Alloys—SiC Fine Particulates Reinforced Composites, J. Mater. Process. Technol., 2012, 212, p 497–508CrossRefGoogle Scholar
  18. 18.
    R. Jamaati, S. Amirkhanlou, M.R. Toroghinejad, and B. Niroumand, CAR Process: A Technique for Significant Enhancement of As-Cast MMC Properties, Mater. Charact., 2011, 62(12), p 1228–123419CrossRefGoogle Scholar
  19. 19.
    McHugh PE, Asaro RJ, and Shih CF, Crystal plasticity models, Fundamentals of Metal Matrix Composites, S. Suresh, A. Mortensen, and A. Needlemann, Ed., Butterworth-Heinemann, Stoneham, 1993, p 139–157Google Scholar
  20. 20.
    F.J. Humphreys, A. Basu, and M.R. Djazeb, The Microstructure and Strength of Particulate Metal-Matrix Composites, Proceedings of the 12th Risø Int. Symp. on Materials Science, Metal-Matrix Composites—Processing, Microstructure and Properties, N. Hansen et al., Ed., Risø National Laboratory, Roskilde, 1991, p 51–66.Google Scholar
  21. 21.
    S.S. Kumar, V.S. Bai, K.V. Rajkumar, G.K. Sharma, T.J. Kumar, and T.J. Rajasekharan, Ultrasonic Properties and Elastic Moduli of Al-Si/SiC, Phys. D: Appl. Phys., 2009, 42, p 175504CrossRefGoogle Scholar
  22. 22.
    V.C. Srivastava, V. Jindal, V. Uhlenwinkel, and K. Bauckhage, Hot-Deformation Behaviour of Spray-Formed 2014 Al + SiCP Metal Matrix Composites, Mater. Sci. Eng., A, 2008, 477, p 86–95CrossRefGoogle Scholar
  23. 23.
    K.T. Kashyap, C. Ramachandra, C. Dutta, and B. Chatterji, Role of Work Hardening Characteristics of Matrix Alloys in the Strengthening of Metal Matrix Composites, Bull. Mater. Sci., 2000, 23, p 47–49CrossRefGoogle Scholar
  24. 24.
    P. Do-Hyun, K. Byung-Chul, and Y. Yeon-Chul, Evaluation of Hot Workability of Particle Reinforced Aluminum Matrix Composites by Using Deformation Efficiency, J. Mater. Sci., 2002, 37, p 1593–1597CrossRefGoogle Scholar
  25. 25.
    R. Mitra, V.S. Chalapathi Raoa, R. Maitia, and M. Chakrabortya, Stability and to Rolling of the Interfaces in Cast Al-SiCp and Al-Mg Alloy-SiCp Composites, Mater. Sci. Eng., A, 2004, 379, p 391–400CrossRefGoogle Scholar
  26. 26.
    A.R. Chennakesava and E. Zitoun, Matrix Al-alloys for Silicon Carbide Particle Reinforced Metal Matrix Composites, Indian J. Sci. Technol., 2010, 3(12), p 1184–1187Google Scholar
  27. 27.
    E. Weck and E. Leistner, Metallographische Anleitung zum Farbätzen nach dem Tauchverfahren Part III Metallographic Instructions of Color Etching According to the Dipping Method Part III), Düsseldorf, DVS, 1986 (in German)Google Scholar
  28. 28.
    S. Soliman, B. Weidenfeller, and H. Palkowski, Metallurgical Phenomena During Processing of Cold Rolled TRIP Steel, Steel Res. Int., 2009, 80(1), p 57–65Google Scholar
  29. 29.
    M. Soliman and H. Palkowski, On Factors Affecting the Phase Transformation and Mechanical Properties of Cold-Rolled Transformation-Induced-Plasticity-Aided Steel, Metall. Mater. Trans. A, 2008, 39, p 2513–2527CrossRefGoogle Scholar
  30. 30.
    V.C. Srivastava, V. Jindal, V. Uhlenwinkel, and K. Bauckhage, Hot Deformation Behaviour of Spray Formed 2014 Al + SiC Metal Matrix Composites, Mater. Sci. Eng., A, 2014, 477(2008), p 86–95Google Scholar
  31. 31.
    M.A. Meyers and K.K. Chawla, Mechanical Behaviour of Materials, Prentice Hall Inc., Englewood Cliffs, 1998, p 116Google Scholar
  32. 32.
    D.J. Lloyd, Particle Reinforced Aluminum and Magnesium Matrix Composites, Int. Mater. Rev., 1994, 39, p 1–23CrossRefGoogle Scholar
  33. 33.
    T.W. Clyne and P.J. Withers, An Introduction to Metal Matrix Composites, Vol 7, Cambridge University Press, Cambridge, 1993CrossRefGoogle Scholar
  34. 34.
    R.J. Arsenault and N. Shi, Dislocation Generation Due to Differences between the Coefficients of Thermal Expansion, Mater. Sci. Eng., A, 1986, 81, p 175–187CrossRefGoogle Scholar
  35. 35.
    J.C. Halpin and S.W. Tsai, Effect of Environmental Factors on Composite Materials, Report AFML-TR-67-423, Air Force Materials Laboratory, Dayton, OH, 1967Google Scholar
  36. 36.
    A. Mazahery and M.O. Shabani, Characterization of Cast A356 Alloy Reinforced with Nano SiC Composites, Trans. Nonferrous Met. Soc. China, 2012, 22(2), p 275–280CrossRefGoogle Scholar
  37. 37.
    S.V. Nair, J.K. Tien, and R.C. Bates, SiC-Reinforced Aluminium Metal Matrix Composites, Int. Mater. Rev., 1985, 30, p 275–290CrossRefGoogle Scholar
  38. 38.
    Marcus HL, Microscopic Study of the Influence on Interface Bonding, Report No. UTSCMSE-84-1, University of Texas, USA, 1984Google Scholar
  39. 39.
    D. Webster, Effect of Lithium on the Mechanical Properties and Microstructure of SiC Whisker Reinforced Aluminum Alloys, Met. Trans. A, 1982, 3, p 1511–1519CrossRefGoogle Scholar
  40. 40.
    S. Qu, T. Siegmund, Y. Huang, P.D. Wu, F. Zhang, and K. Hwang, A Study of Particle Size Effect and Interface Fracture in Aluminum Alloy Composite Via an Extended Conventional Theory of Mechanism Based Strain-Gradient Plasticity, Compos. Sci. Technol., 2005, 65, p 1244–1253CrossRefGoogle Scholar

Copyright information

© ASM International 2012

Authors and Affiliations

  • M. Soliman
    • 1
  • A. El-Sabbagh
    • 2
  • M. Taha
    • 2
  • H. Palkowski
    • 1
  1. 1.Institute of MetallurgyClausthal University of TechnologyClausthal-ZellerfeldGermany
  2. 2.Faculty of EngineeringAin-Shams UniversityCairoEgypt

Personalised recommendations