Mathematical simulation on coupled flow, heat, and solute transport in slab continuous casting process
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Abstract
A three-dimensional comprehensively coupled model has been developed to describe the transport phenomena, including fluid flow, heat transfer, solidification, and solute redistribution in the continuous casting process. The continuous casting process is considered as a solidification process in a multicomponent solid-liquid phase system. The porous media theory is used to model the blockage of fluid flow by columnar dendrites in the mushy zone. The relation between flow pattern and the shape of the solid shell is demonstrated. Double diffusive convection caused by thermal and concentration gradients is considered. The change in the liquidus temperature with liquid concentration is also considered. The formation mechanism of macrosegregation is investigated. Calculated solid shell thickness and temperature distribution in liquid core are compared with the measured quantities for validating the model.
Keywords
Material Transaction Continuous Casting Mushy Zone Liquid Core Solid ShellPreview
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