The Effect of Dilution on Microsegregation in AWS ER NiCrMo-14 Alloy Welding Claddings
- 233 Downloads
- 4 Citations
Abstract
Dilution and microsegregation are phenomena inherent to claddings, which, in turn, directly affect their main properties. This study evaluated microsegregation in the fusion zone with different dilution levels. The overlays were welded by the TIG cold wire feed process. Dilution was calculated from the geometric characteristics of the claddings and from the conservation of mass equation using chemical composition measurements. Microsegregation was calculated using energy dispersive X-ray spectroscopy measurements of the dendrites and the chemical composition of the fusion zone. The dilution of the claddings was increased by reducing the wire feed rate. Fe showed potential to be incorporated into the solid phase (k > 1), and this increased with the increase of dilution. Mo, in turn, was segregated into the liquid phase (k < 1) and also increased with the increase of dilution. However, Cr and W showed a slight decrease in their partition coefficients (k) with the increase of dilution.
Keywords
Weld Metal Heat Input Weld Pool Fusion Zone Filler MetalNomenclature
- Swf
Wire feeding speed
- WA
Weave amplitude
- D
Dilution
- ABM
Area of the base metal
- AFM
Area of filler metal
- CFZ
Concentration of Fe in the fusion zone
- CBM
Concentration of Fe in the base metal
- CFM
Concentration of Fe in the filler metal
- CS
Composition of the solid
- C0
Composition of the liquid
- γ
Austenite phase
- σ
Sigma phase
- µ
Mu phase
- fS
Fraction of the solid
- k
Partition coefficient
- α
Fourier diffusion number
- \( \frac{\partial T}{\partial t} \)
Cooling rate
- ts
Time of solidification
- Ds
Diffusion coefficient
- L
Half of the dendritic spacing
- λ
Thermal conductivity
- Sw
Welding speed
- T
Temperature of beginning of solidification
- T0
Pre-heating and/or interpass temperature
- na
Electric arc efficiency
- V
Voltage
- I
Current
- Ts
Solidification range
Notes
Acknowledgments
The authors would like to thank the Welding Research Technology Laboratory of the Federal University of Ceará (UFC); The Analytical Center of the UFC, project CT-INFRA/MCTI-SISNANO/PRÓ-EQUIPAMENTOS CAPES, for allowing the use of its electron scanning microscope for the analyses and the agencies PETROBRAS, FUNCAP, CNPq, FINEP, and CAPES that provided financial support to this study as well as undergraduate and Master’s scholarships.
References
- 1.J. H. Perepezko: Science, 2009, vol. 326, pp. 1068-1069.CrossRefGoogle Scholar
- 2.T. M. Pollock and S. Tin: J. Propul. Power, 2006, vol. 22, pp. 361-74.CrossRefGoogle Scholar
- 3.A. K. Mishra, S. Ramamurthy, M. Biesinger, and D. W. Shoesmith: Electrochim. Acta, 2013, vol. 100, pp. 118-124.CrossRefGoogle Scholar
- 4.A. C. Lloyd, J. J. Noël, S. McIntyre, and D. W. Shoesmith: Electrochim. Acta, 2004, vol. 49, pp. 3015-3027.CrossRefGoogle Scholar
- 5.P. Jakupi, F. Wang, J. J. Noël, and D. W. Shoesmith: Corros. Sci., 2011, vol. 53, pp. 1670-1679.CrossRefGoogle Scholar
- 6.C. C. Silva, C. R. M. Afonso, A. J. Ramirez, M. F. Motta, H. C. Miranda, and J. P. Farias: Rev. Soldagem Inspeção, 2012, vol. 17, pp. 251-263.CrossRefGoogle Scholar
- 7.R. M. Deacon, J. N. DuPont, and A. R. Marder: Mater. Sci. Eng., A, 2007, vol. 460–461, pp. 392-402.CrossRefGoogle Scholar
- 8.J. N. DuPont: Metall. Mater. Trans. A, 1996, vol. 27, pp. 3612-3620.CrossRefGoogle Scholar
- 9.H. Naffakh, M. Shamanian and F. Ashrafizadeh: Metall. Mat. Trans. A, 2008, vol. 39, pp. 2403-2415.CrossRefGoogle Scholar
- 10.C. C. Silva, H. C. Miranda, M. F. Motta, J. P. Farias, C. R. M. Afonso, and A. J. Ramirez: J. Mater. Res. Technol., 2013, vol. 2, pp. 228-237.CrossRefGoogle Scholar
- 11.J. S. Ogborn, D. L. Olson, and M. J. Cieslak: Mater. Sci. Eng., A, 1995, vol. 203, pp. 134-39.CrossRefGoogle Scholar
- 12.M. Qian and J. N. DuPont: Corros. Sci., 2010, vol. 52, pp. 3548-3553.CrossRefGoogle Scholar
- 13.F. G. Hodge: JOM, 2006, vol. 58, pp. 28-31.CrossRefGoogle Scholar
- 14.C.C. Silva: Revestimentos de ligas de níquel depositadas pelo processo TIG com alimentação de arame frio - aspectos operacionais e metalúrgicos, pp. 39–265, PhD thesis, Universidade Federal do Ceará, Fortaleza, 2010.Google Scholar
- 15.W.M. Aguiar: Revestimento por soldagem mig/mag empregando ligas de níquel para aplicações em componentes soldados do setor de petróleo e gás natural, pp. 48–231, PhD thesis, Universidade Federal do Ceará, Fortaleza, 2010.Google Scholar
- 16.S. W. Banovic, J. N. Dupont, and A. R. Marder: Sci. Technol. Weld. Joining, 2002, vol. 7, pp. 374-383.CrossRefGoogle Scholar
- 17.Y. Ahn, B. Yoon, H. Kim, and C. Lee: Met. Mater. Int., 2002, vol. 8, pp. 469-477.CrossRefGoogle Scholar
- 18.C.C. Silva, E.C. Miranda, M.F. Motta, H.C. Miranda, J.P. Farias: Dilution control of weld overlay superal overlay superal superalloys using taguchi method In 31st International Conference on Ocean, Offshore and Artic Engineering—OMAE, ASME, Rio de Janeiro, 2012, pp 1–13.Google Scholar
- 19.C. C. Silva, E. C. Miranda, M. F. Motta, H. C. Miranda, and J. P. Farias: Rev. Soldagem Inspeção, 2014, vol. 19, pp. 323-332.CrossRefGoogle Scholar
- 20.E. C. Miranda, C. C. Silva, M. F. Motta, H. C. Miranda, and J. P. Farias: Rev. Soldagem Inspeção, 2015, vol. 20, pp. 180-190.CrossRefGoogle Scholar
- 21.H. D. Brody and M. C. Flemings: Trans. Metall. Soc. AIME, 1966, vol. 236, pp. 615-624.Google Scholar
- 22.C.C. Silva, C.R.M. Afonso, H.C. Miranda, A.J. Ramirez: Technol. Metal. Mater. Min., 2011, vol. 8.Google Scholar
- 23.E. Scheil: Z. Metallkd., 1942, vol. 34, pp. 70-72.Google Scholar
- 24.G. Yuquan, W. Dongjiang, M. Guangyi, and G. Dongming: Rare Met. Mater. Eng., 2014, vol. 43, pp. 2663-2668.CrossRefGoogle Scholar
- 25.J. N. DuPont and A. R. Marder: Weld. J., 1995, vol. 74, pp. 406s-416s.Google Scholar
- 26.M. J. Cieslak, T. J. Headley, and A. D. Romig: Metall. Trans. A, 1986, vol. 17, pp. 2035-2047.CrossRefGoogle Scholar
- 27.R. A. Swalin and A. Martin: Trans. Metall. Soc. AIME., 1956, vol. 8, pp. 567-572.Google Scholar
- 28.A. Davin, V. Leroy, D. Coutsouradis, and L. Habraken: Mem. Sci. Rev. Metall., 1963, vol. 60, pp. 275-284.Google Scholar
- 29.B. Million, J. Růžičková, J. Velíšek, and J. Vřešťál: Mater. Sci. Eng., 1981, vol. 50, pp. 43-52.CrossRefGoogle Scholar
- 30.A.B. Vladimirov, V.N. Kaigorodov, S.M. Klotsman, and I.S. Trachtenberg: Volume Diffusion of Simple and Transition Metal Impurities in Nickel monocrystals in Diffusion and Defect Monography Series, Tihany, 1983, pp. 338–41.Google Scholar
- 31.M. J. Perricone and J. N. Dupont: Metall. Mat. Trans. A, 2006, vol. 37, pp. 1267-1280.CrossRefGoogle Scholar
- 32.A. W. Stockdale and J. N. DuPont: Sci. Technol. Weld. Joining, 2011, vol. 16, pp. 426-32.CrossRefGoogle Scholar
- 33.C. Maltin, A. Galloway, and M. Mweemba: Metall. Mat. Trans. A, 2014, vol. 45, pp. 3519-32.CrossRefGoogle Scholar
- 34.H. Okamoto, P. Nash, A.F. Guillermet, S.V.N. Naidu, A.M. Sriramamurthy, and P.R. Rao: Alloy Phase Diagram, vol. 3, pp. 682–1244, ASM International, Ohio, 1992.Google Scholar
- 35.J. M. Joubert: Prog. Mater. Sci., 2008, vol. 53, pp. 528-583.CrossRefGoogle Scholar
- 36.J. M. Joubert and N. Dupin: Intermetallics, 2004, vol. 12, pp. 1373-1380.CrossRefGoogle Scholar
- 37.J. B. Forsyth and L. M. d’Alte da Veiga: Acta Crystallogr.,1962, vol. 15, pp. 543-546.CrossRefGoogle Scholar