Metallurgical and Materials Transactions A

, Volume 42, Issue 1, pp 121–137 | Cite as

An Electron Microscopy Investigation of the Transient Stage Oxidation Products in an Fe-22Cr Alloy with Ce and La Additions Exposed to Dry Air at 1073 K (800 °C)

  • Jingxi Zhu
  • Laura M. Fernández Díaz
  • Gordon R. Holcomb
  • Paul D. Jablonski
  • Christopher J. Cowen
  • David E. Alman
  • David E. Laughlin
  • Seetharaman Sridhar
Article

Abstract

In this study, the effects of Ce (270 ppm) and La (120 ppm) mischmetal additions on the transient oxidation of an Fe-22Cr alloy were investigated. The oxidation process was imaged in situ using a confocal scanning laser microscope. The oxidation microstructures were studied by scanning electron microscopy, energy dispersive X-ray analysis, and transmission electron microscopy with the help of focused ion beam in situ lift-out specimen preparation. The Ce and La, referred to as reactive elements, were found in nonmetallic inclusion particles in the forms of oxides, sulfides, and phosphates. An affected zone formed around rare earth (RE)-containing inclusion particles at the alloy free surface during the transient oxidation. This zone consisted of an internal Cr-oxide formed beneath the particle as well as a thinner external oxide scale on the surface compared with the surroundings. The relation of this microstructure to oxidation kinetics is discussed. With time, the RE elements diffused into the scale from the RE particles on the alloy surface during the high-temperature exposure. A diffusion mechanism is presented to describe these observations.

Keywords

Rare Earth Oxide Scale Solid Oxide Fuel Cell Ferritic Stainless Steel Inclusion Particle 
These keywords were added by machine and not by the authors. This process is experimental and the keywords may be updated as the learning algorithm improves.

Notes

Acknowledgments

This technical effort was performed in support of the NETL’s ongoing research in the study of the effects of rear earth elements on the high-temperature oxidation of stainless steels under the RES contract DE-FE0004000. The authors would like to acknowledge the excellent technical support on electron microscopy of Tom Nuhfer.

References

  1. 1.
    W.J. Quadakkers, J. Piron-Abellan, V. Shemet, and L. Singheiser: Mater. High Temp., 2003, vol. 20, no. 2, pp. 115-27.CrossRefGoogle Scholar
  2. 2.
    N.Q. Minh and T. Takahashi: Science and Technology of Ceramic Fuel Cells, Elsevier, New York, NY, 1995, pp. 12–13, 92–93.Google Scholar
  3. 3.
    P. Y. Hou, K. Huang, and W. T. Bakker: in Solid Oxide Fuel Cells (SOFC VI), S.C. Singhal and M. Dokiya, eds., The Electrochemical Society Proceedings Series, Pennington, NJ, 1999, p. 737.Google Scholar
  4. 4.
    Crofer 22 APU Material Data Sheet No. 4046, June 2008 Edition, ThyssenKrupp VDM, Southfield, MI, 2008.Google Scholar
  5. 5.
    P. Huczkowski, N. Christiansen, V. Shemet, J. Piron-Abellan, L. Singheiser, and W.J. Quadakkers: J. Fuel Cell Sci. Technol., 2004, vol. 1, pp. 30-34.CrossRefGoogle Scholar
  6. 6.
    R. Hojda, W. Heimann, and W.J. Quadakkers: ThyssenKrupp Techforum, 2003, pp. 20–23.Google Scholar
  7. 7.
    J.J. Choi, J.H. Ryu, B.D. Hahn, W.H. Yoon, B.K. Lee, J.H. Choi, and D.S. Park: J. Alloys Compd., 2010, vol. 492, nos. 1-2, pp. 488-95.CrossRefGoogle Scholar
  8. 8.
    E.A. Lee, J.S. Yoon, H.J. Hwang, J.W. Moon, and N.U. Cho: J. Ceram. Process. Res., 2008, vol. 9, no. 5, pp. 538-43.Google Scholar
  9. 9.
    P. Kofstad: High-Temperature Oxidation of Metals, Wiley, New York, NY, 1966, pp. 11-19.Google Scholar
  10. 10.
    N. Bricks, G.H. Meier, and F.S. Pettit: Introduction to the High-Temperature Oxidation of Metals, 2nd ed., Cambridge University Press, Cambridge, UK, 2006, pp. 39-40.Google Scholar
  11. 11.
    D.P. Whittle and J. Stringer: Philos. Trans. R. Soc. London, Ser. A, 1980, vol. 295, no.1413, pp. 309-29.CrossRefGoogle Scholar
  12. 12.
    L.B. Pfeil: UK Patent, No. 459 848, 1937.Google Scholar
  13. 13.
    G.M. Ecer and G.H. Meier: Oxid. Met., 1979, vol. 13, pp. 159-80.CrossRefGoogle Scholar
  14. 14.
    Z. Tang, S. Chumbley, E. Kalay, and B. Gleeson: Oral Presentation at TMS Annual Meeting 2009, San Fransico, CA, 2009.Google Scholar
  15. 15.
    D.E. Alman and P.D. Jablonski: Surface Modifications for Oxidation Resistance, Eighth Annual SECA Workshop, San Antonio, TX, 2007.Google Scholar
  16. 16.
    J. Zhu, L.M. Fernandez Diaz, G.R. Holcom, P.D. Jablonski, C.J. Cowen, D.E. Laughlin, D. Alman, and S. Sridhar: J. Electrochem. Soc., 2010, vol. 157, no. 5, pp. B655-64.CrossRefGoogle Scholar
  17. 17.
    L.M. Fernandez Diaz, J. Zhu, G.R. Holcomb, P.D. Jablonski, D.E. Alman, and S. Sridhar: Def. Diff. Forum, 2009, vols. 283-286, pp. 425-31.CrossRefGoogle Scholar
  18. 18.
    Z. Yu: The Application of Rare Earth in Iron and Steels, Metallurgical Industry Press, Beijing, PR China, 1987, pp. 251-61.Google Scholar
  19. 19.
    D.A. Porter and K.E. Easterling: Phase Transformation in Metals and Alloys, 2nd ed., Taylor & Francis Group, Boca Raton, FL, 2004, pp. 179-99.Google Scholar
  20. 20.
    E.A. Polman, T. Fransen, and P.J. Gellings: J. Phys. Condens. Matter, 1989, vol. 1, pp. 4497-510.CrossRefGoogle Scholar
  21. 21.
    D.A. Downham and S.B Shendye: Oxid. Met., 1995, vol. 43, pp. 411-33.CrossRefGoogle Scholar
  22. 22.
    C. Thorning and S. Sridhar: Philos. Mag., 2007, vol. 87, pp. 3479-99.CrossRefGoogle Scholar
  23. 23.
    S.B Shendye and D.A. Downham: Oxid. Met., 1995, vol. 43, pp. 435-57.CrossRefGoogle Scholar
  24. 24.
    K. Przybylski and G.J. Yurek: Mater. Sci. Forum, 1989, vol. 43, pp. 1-74.CrossRefGoogle Scholar
  25. 25.
    H. Fujikawa, T. Morimoto, Y. Nishiyama, and S.B. Newcomb: Oxid. Met., 2003, vol. 59, pp. 23-40.CrossRefGoogle Scholar
  26. 26.
    J. Stringer and I.G. Wright: Oxid. Met., 1972, vol. 5, pp. 59-84.CrossRefGoogle Scholar
  27. 27.
    J. Li, M.K. Loudjani, B. Lesage, and A.M. Huntz: Phil. Mag. A, 1997, vol. 76, pp. 857-69.CrossRefGoogle Scholar
  28. 28.
    I. Kaur, Y. Mishin, and W. Gust: Fundamentals of Grain and Interphase Boundary Diffusion, 3rd ed., Wiley, New York, NY, 1995, pp. 6-7.Google Scholar
  29. 29.
    T. Akashi, M. Nanko, and T. Maruyama: J. Electrochem. Soc., 1998, vol. 145, pp. 2090-94.CrossRefGoogle Scholar
  30. 30.
    B.A. Pint: John Stringer Symposium on High Temperature Corrosion: Proc. from Materials Solutions Conf. 2001, ASM International, Indianapolis, IN, 2001, p. 9.Google Scholar
  31. 31.
    R. Haugsrud, A.E. Gunnaes, and C.R. Simon: Oxid. Met., 2001, vol. 56, pp. 453-65.CrossRefGoogle Scholar
  32. 32.
    B. Pieraggi, R.A. Rapp, and J.P. Hirth: Oxid. Met., 1995, vol. 44, pp. 63-79.CrossRefGoogle Scholar
  33. 33.
    R.W. Jackson, J.P. Leonard, F.S. Pettit, and G.H. Meier: Solid State Ionics, 2008, vol. 179, pp. 2111-20.CrossRefGoogle Scholar
  34. 34.
    D.M. Duffy and P.W. Tasker: Philos. Mag. A, 1986, vol. 54, pp. 759–71.CrossRefGoogle Scholar

Copyright information

© The Minerals, Metals & Materials Society and ASM International 2010

Authors and Affiliations

  • Jingxi Zhu
    • 1
    • 2
  • Laura M. Fernández Díaz
    • 1
    • 2
    • 3
  • Gordon R. Holcomb
    • 4
  • Paul D. Jablonski
    • 4
  • Christopher J. Cowen
    • 4
  • David E. Alman
    • 5
  • David E. Laughlin
    • 1
  • Seetharaman Sridhar
    • 1
    • 2
  1. 1.Department of Materials Sciences and EngineeringCarnegie Mellon UniversityPittsburghUSA
  2. 2.National Energy Technology LaboratoryPittsburghUSA
  3. 3.Physics InstituteNational University of MexicoMéxico CityUSA
  4. 4.National Energy Technology LaboratoryAlbanyUSA
  5. 5.Materials Performance Division, Office of Research and DevelopmentNational Energy Technology LaboratoryAlbanyUSA

Personalised recommendations