Metallurgical and Materials Transactions A

, Volume 41, Issue 10, pp 2538–2547 | Cite as

Near-Neutral pH Stress Corrosion Cracking Susceptibility of Plastically Prestrained X70 Steel Weldment

Article

Abstract

The application of strain-based design for pipelines requires comprehensive understanding of the postyield mechanical behavior of materials. In this article, the impact of plastic prestrain on near-neutral pH stress corrosion cracking (SCC) susceptibility of welded X70 steel was investigated with a slow strain rate tensile (SSRT) test. Generally, plastic prestrain reduces the SCC resistance in various welded zones. The SCC susceptibility of the test materials can be put in the following order: heat-affected zone (HAZ) > weld metal (WM) > base metal (BM). Fractographic analysis indicates that there are two cracking modes, mode I and mode II, during SSRT tests. Mode I cracks propagate along the direction perpendicular to the maximum tensile stress, and mode II cracks lie in planes roughly parallel to the plane where the maximum shear exists. The SCC of the BM is governed by mode I cracking and fracture of the HAZ, and the WM is dominated by mode II cracking. Damage analysis shows that the detrimental impact of plastic prestrain on the residual SCC resistance cannot be evaluated with the linear superposition model. A plastic prestrain sensitivity, a material constant independent of plastic prestrain, is proposed to characterize the susceptibility of SCC resistance to plastic prestrain, and it increases with the SCC susceptibility of the steels. The enhanced SCC susceptibility caused by plastic prestrain may be related to an increase in yield strength. The correlation of the ratio of the reduction in area in NS4 solution to that in air (RA SCC/RA air) with the yield strength is microstructure dependent.

Keywords

Weld Metal Stress Corrosion Crack Pipeline Steel Stress Corrosion Crack Resistance Stress Corrosion Crack Susceptibility 
These keywords were added by machine and not by the authors. This process is experimental and the keywords may be updated as the learning algorithm improves.

Notes

Acknowledgments

This research was supported by Evraz Inc. NA and the Natural Sciences and Engineering Research Council (NSERC) of Canada.

References

  1. 1.
    J.X. Liu: Oil Gas J., 2004, vol. 102, pp. 58–65.Google Scholar
  2. 2.
    Y. Ogawa and T. Koike: Soil Dynamics and Earthquake Engineering, Elsevier, New York, NY, 2001, vol. 21, pp. 199–209.Google Scholar
  3. 3.
    W. Mohr: “Strain-Based Design of Pipelines,” Report of Project No. 45892GTH to U.S. Department of Interior Management Service and U.S. Department of Transportation, Research and Special Programs Administration, Columbus, OH, 2003.Google Scholar
  4. 4.
    A.C. Walker: Underwater Technol., 1994, vol. 20, pp. 32–36.Google Scholar
  5. 5.
    M. Kashani and R. Young: J. Transpor. Eng., 2005, vol. 131, pp. 632–39.CrossRefGoogle Scholar
  6. 6.
    K.R. Jayadevan, E. Ostby, and C. Thaulow: Int. J. Press. Vess. Pip., 2004, vol. 81, pp. 771–83; 2005, vol. 82, pp. 201–15.Google Scholar
  7. 7.
    M. Liu, Y.Y. Wang, and D. Horsley: Proc. 24th Int. Conf. on Offshore Mechanics and Arctic Engineering–OMAE, 2005, vol. 3, pp. 385–93.CrossRefGoogle Scholar
  8. 8.
    B.T. Lu and J.L. Luo: Corrosion, 2006, vol. 62, pp. 129–40.CrossRefGoogle Scholar
  9. 9.
    J.F. McCabe and J.W. Oh: Pressure Vessels and Piping Division (Publication) PVP, ASME, New York, NY, 1999, vol. 388, pp. 285–97.Google Scholar
  10. 10.
    B.T. Lu and X.L. Zheng: Iron Steel, 1999, vol. 34, pp. 55–56.Google Scholar
  11. 11.
    R.N. Parkins: Corrosion/2000, NACE INTERNATIONAL, Houston, TX, 2000, Paper 363.Google Scholar
  12. 12.
    R.N. Parkins, W.K. Blanchard, Jr., and B.S. Delandy: Corrosion, 1994, vol. 50, pp. 394–408.CrossRefGoogle Scholar
  13. 13.
    National Energy Board, Public Inquiry Concerning Stress Corrosion Cracking on Canadian Oil and Gas Pipelines: Report of the Inquiry MH-2-95, National Energy Board, Calgary, Alberta, Canada, 1996.Google Scholar
  14. 14.
    S.D. Liberto and G. Gabetta: Mater. Sci., 1997, vol. 33, pp. 411–20.CrossRefGoogle Scholar
  15. 15.
    S.X. Mao, B. Gu, N.Q. Wu, and L.J. Qiao: Philos. Mag. A, 2001, vol. 81, pp. 1813–31.CrossRefADSGoogle Scholar
  16. 16.
    B.T. Lu, J.L. Luo, P.R. Norton, and H.Y. Ma: Acta Mater., 2009, vol. 57, pp. 41–49.CrossRefGoogle Scholar
  17. 17.
    M. Elboujdaini, Y.-Z. Wang, and R.R. Revie: Proc. Int. Pipeline Conf. (IPC2000), ASME, New York, NY, 2000, vol. 2, pp. 967–85.Google Scholar
  18. 18.
    R.B. Rebak, Z. Xia, R. Safruddin, and Z. Szklarska-Smialowska: Corrosion, 1996, vol. 52, pp. 396–405.CrossRefGoogle Scholar
  19. 19.
    J.A. Beavers, J.T. Jonson, and R.L. Sutherby: Proc. Int. Pipeline Conf., ASME, New York, NY, 2000, vol. 2, pp. 979–88.Google Scholar
  20. 20.
    B.T. Lu and J.L. Luo: Corrosion, 2006, vol. 62, pp. 129–40.CrossRefGoogle Scholar
  21. 21.
    K. Poorhaydari and D.G. Ivey: Mater. Sci. Eng. A, 2006, vols. 435–436, pp. 371–82.Google Scholar
  22. 22.
    K. Poorhaydari and D.G. Ivey: Mater. Characterization, 2007, vol. 58, pp. 544–54.CrossRefGoogle Scholar
  23. 23.
    A.H. Adelek, J.L. Luo, and A.G. Ivey: Northern Area NACE Conf., Saskatoon, Saskatchewan, Canada, Feb. 15–17, 2005.Google Scholar
  24. 24.
    D.A. Jones: Corrosion, 1996, vol. 52, pp. 356–62.CrossRefGoogle Scholar
  25. 25.
    W. Chen, F. King, T.R. Jack, and M.J. Wilmott: Metall. Mater. Trans. A, 2002, vol. 33A, pp. 1429–36.CrossRefADSGoogle Scholar
  26. 26.
    H. Gao, G.F. Li, X. Cai, R.P. Yang, and W. Yang: J. Mater. Sci. Technol., 2005, vol. 21, pp. 459–64.CrossRefGoogle Scholar
  27. 27.
    X.C. Li: Master’s Thesis, University of Alberta, Edmonton, AB, Canada, 2005.Google Scholar
  28. 28.
    E. Maire, C. Bordreuil, L. Babout, and J.-C. Boyer: J. Mech. Phys. Solids, 2005, vol. 53, pp. 2411–34.MATHCrossRefADSGoogle Scholar
  29. 29.
    J.T. Bulger: Master’s Thesis, University of Alberta, Edmonton, AB, Canada, 2000.Google Scholar
  30. 30.
    B.T. Lu and X.L. Zheng: Trans. Chin. Weld. Inst., 1993, vol. 14 (2), pp. 117–24.Google Scholar
  31. 31.
    S.F. Yu, B.N. Qian, and X.M. Guo: Acta Metall. Sinica, 2005, vol. 41, pp. 402–06.Google Scholar
  32. 32.
    X.H. Xue, Y. Zhou, B.N. Qian, J.L. Li, and S.N. Lou: J. Shanghai Jiaotong Univ., 2003, vol. 37, pp. 1854–57.Google Scholar

Copyright information

© The Minerals, Metals & Materials Society and ASM International 2010

Authors and Affiliations

  1. 1.Department of Chemical and Materials EngineeringUniversity of AlbertaEdmontonCanada
  2. 2.Southwest Research InstituteSan AntonioUSA

Personalised recommendations