Metallurgical and Materials Transactions A

, Volume 39, Issue 10, pp 2370–2377 | Cite as

Evolution of Residual Stresses with Fatigue Crack Growth in a Variable Polarity Plasma Arc–Welded Aluminum Alloy Compact Tension Specimen

  • C.D.M. Liljedahl
  • O. Zanellato
  • L. Edwards
  • M.E. Fitzpatrick
Article

Abstract

The evolution of the residual stresses during fatigue crack growth in a welded compact tension C(T) specimen was measured using neutron diffraction. The measurements were performed by growing a fatigue crack in a sample in situ on a neutron diffractometer. The stresses were found to be unaffected by crack growth through the compressive part of the initial residual stress field. The residual stresses at the crack tip increased when the crack entered the tensile residual stress field to maintain residual stress equilibrium. Finite element (FE) modeling of the evolution of the residual stresses showed good correlation with the experimental results. The residual stress evolution was found to be governed by redistribution of the initial stress field and only slightly affected by fatigue-induced effects at the measured spatial resolution (2 mm × 2 mm × 7 mm).

Keywords

Residual Stress Crack Length Fatigue Crack Growth Neutron Diffraction Crack Closure 
These keywords were added by machine and not by the authors. This process is experimental and the keywords may be updated as the learning algorithm improves.

Notes

Acknowledgments

The authors gratefully acknowledge the instrument scientist, Dr. Ed Olivier, at the ENGIN-X diffractometer at ISIS, and Mr. Peter Ledgard for manufacturing of the fatigue grips.

References

  1. 1.
    J.F. Throop, H.S. Reemsnyder: Residual Stress Effects in Fatigue, ASTM STP 776, ASTM, Philadelphia, PA, 1981, pp. 1–2Google Scholar
  2. 2.
    M.E. Fitzpatrick, A. Lodini: Analysis of Residual Stress Using Neutron and Synchrotron Radiation, Taylor & Francis, London, 2003, pp. 296–318Google Scholar
  3. 3.
    L. Edwards, P.J. Bouchard, M. Dutta, D.Q. Wang, J.R. Santisteban, S. Hiller, M.E. Fitspatrick: Int. J. Pres. Ves. Pip., 2005, vol. 83, pp. 288–98CrossRefGoogle Scholar
  4. 4.
    R.A. Oven, R.V. Preston, P.J. Withers, H.R. Shercliff, P.J. Webster: Mater. Sci. Eng. A, 2003, vol. 346, pp. 159–67.CrossRefGoogle Scholar
  5. 5.
    Y. Zhang, S. Ganguly, L. Edwards, M.E. Fitzpatrick: Acta Mater., 2004, vol. 52, pp. 5225–32CrossRefGoogle Scholar
  6. 6.
    S. Prathar, V. Stelmukh, M.T. Hutchings, M.E. Fitzpatrick, U. Stuhr, L. Edwards: Mater. Sci. Eng. A, 2006, vol. 437, pp. 46–53CrossRefGoogle Scholar
  7. 7.
    J. Brouard, J. Lin, and P.E. Irving: Proc. Fatigue 2006, Atlanta, GA, June 2006Google Scholar
  8. 8.
    G.H. Farrahi, G.H. Majzoobi, F. Hosseinzadeh, S.M. Harati: Eng. Fract. Mech., 2006, vol. 73, pp. 1772–82CrossRefGoogle Scholar
  9. 9.
    C.D.M. Liljedahl, M.L Tan, O. Zanellato, S. Ganguly, M.E. Fitzpatrick, and L. Edwards: Eng. Fract. Mech., 2008, vol. 75, pp. 3881–94Google Scholar
  10. 10.
    S. Ganguly, M.E. Fitzpatrick, L. Edwards: Metall. Mater. Trans. A, 2006, vol. 37A, pp. 411–20CrossRefGoogle Scholar
  11. 11.
    A.J. Allen, M.T. Hutchings, C.G. Windsor, and C. Andreani: Adv. Phys., 1985, vol. 34 (4), pp. 445–73Google Scholar
  12. 12.
    W.L. Bragg: Proc. Cambridge Philosophical Society, Royal Society, London, 1914, vol. 17, pp. 43–57Google Scholar
  13. 13.
    J.A. Dann, M.R. Daymond, L. Edwards, J.A. James, J.R. Santisteban: Physica B, 2004, vol. 350. pp. 511–14CrossRefGoogle Scholar
  14. 14.
    T.M. Holden, H. Suzuki, D.G. Carr, M.I. Ripley, B. Clousen: Mater. Sci. Eng. A, 2006, vol. 437, pp. 33–37CrossRefGoogle Scholar
  15. 15.
    V. Stelmukh, L. Edwards, S. Ganguly: Text. Microstruct., 2003, vol. 35, pp. 175–83CrossRefGoogle Scholar
  16. 16.
    G.S. Pawley: J. Appl. Crystallogr., 1981, vol. 14, pp. 357–61CrossRefGoogle Scholar
  17. 17.
    M.R. Daymond, M.A. Bourke, R.B. Von Dreele, B. Clausen, T. Lorentzen: J. Appl. Phys., 1997, vol. 82, pp. 1554–62CrossRefGoogle Scholar
  18. 18.
    E. Oliver, J. Santisteban, J. James, M. Daymond, and J. Dann: ENGIN-X User Manual, ISIS, Rutherford Laboratory, Didcot, UK, 2004Google Scholar
  19. 19.
    R.V. Preston, H.R. Shercliff, P.J. Withers, S.D. Smith: Sci. Technol. Weld. Join., 2003, vol. 8, pp. 10–18Google Scholar
  20. 20.
    R.V. Preston, H.R. Shercliff, P.J. Withers, S.D. Smith: Acta Mater., 2004, vol. 52, pp. 4973–83CrossRefGoogle Scholar
  21. 21.
    L.E. Lindgren: Comput. Meth. Appl. Mech. Eng., 2006, vol. 195, pp. 6710–35CrossRefGoogle Scholar
  22. 22.
    ABAQUS Version 6.5, Hibbitt, Karlsson & Sorensen, Inc., Rising Sun Mills, RI, 2005Google Scholar
  23. 23.
    C.H.R. Boller, T. Seeger: Materials Data for Cyclic Loading, Part D: Aluminium and Titanium Alloys, Materials Science Monographs, 42D, Elsevier Science Publishers B.V., Amsterdam, Netherlands, 1987, pp. 108–24Google Scholar

Copyright information

© The Minerals, Metals & Materials Society and ASM International 2008

Authors and Affiliations

  • C.D.M. Liljedahl
    • 1
  • O. Zanellato
    • 1
  • L. Edwards
    • 1
    • 2
  • M.E. Fitzpatrick
    • 1
  1. 1.Materials EngineeringThe Open UniversityMilton KeynesUnited Kingdom
  2. 2.Australian Nuclear Science and Technology Organisation, PMB1MenaiAustralia

Personalised recommendations