Wear resistances of CO2 corrosion product films in the presence of sand particles

  • Jinling Li (李金灵)
  • Shidong Zhu (朱世东)
  • Luzhen Liu
  • Chengtun Qu
  • Yongli Yan
  • Bo Yang
Article
  • 51 Downloads

Abstract

Wear resistances of CO2 corrosion product films formed on P110 carbon steel at different CO2 partial pressures were investigated in water sand two-phase flow by weight loss method, and the microstructures and compositions of corrosion product films were analyzed by scanning electron microscope (SEM) and X-ray diffraction (XRD), respectively. The results showed that the wear rate of CO2 corrosion product films increased until a maximum and then decreased with the increasing of the film-forming pressure, and the maximum occurred at 2 MPa. However, the maximal corrosion rate and the loose and porous CO2 corrosion product films were obtained at 4 MPa. And the wear rate decreased and then went to be flat with increasing test time. Furthermore, the microstructures and compositions of corrosion product films and the impact and wear of sand particles played an important role on wear resistances. In addition, the wear rate and corrosion rate were fitted by cubic polynomial, respectively, which were well in accordance with the measured results.

Keywords

carbon steel corrosion product films wear scanning electron microscope X-ray diffraction 

Preview

Unable to display preview. Download preview PDF.

Unable to display preview. Download preview PDF.

References

  1. [1]
    Zhang G A, Cheng Y F. Localized Corrosion of Carbon Steel in a CO2- Saturated Oilfield Formation Water [J]. Electrochim. Acta, (2011), 56(3): 1676–1685CrossRefGoogle Scholar
  2. [2]
    Zhao G X, Lu X X, Xiang J M, et al. Formation Characteristic of CO2 Corrosion Product Layer of P110 Steel Investigated by SEM and Electrochemical Techniques [J]. J. Iron Steel Res. Int., 2009, 16(4): 89–94CrossRefGoogle Scholar
  3. [3]
    Zhang X Y, Wang F P, He Y F, et al. Study of the Inhibition Mechanism of Imidazoline Amide on CO2 Corrosion of Armco Iron [J]. Corros. Sci., 2009, 43(8): 1417–1431CrossRefGoogle Scholar
  4. [4]
    Villarreal J, Laverade D, Fuentes C. Carbon-steel Corrosion in Multiphase Slug Flow and CO2 [J]. Corros. Sci., 2006, 48: 2363–2371CrossRefGoogle Scholar
  5. [5]
    Zhu S D, Wei J F, Bai Z Q, et al. Failure Analysis of P110 Tubing String in the Ultra-Deep Oil Well [J]. Eng. Fail. Anal., 2011, 18: 950–962CrossRefGoogle Scholar
  6. [6]
    Yin Z F, Zhao W Z, Feng Y R, et al. Scaling Characteristics and Growth of Corrosion Product Films in Turbulent Flow Solution Containing Saturated CO2 [J]. Mater. Corros., 2009, 60(1): 5–13CrossRefGoogle Scholar
  7. [7]
    Ingham B, Ko M, Kear G, et al. In Situ Synchrotron X-Ray Diffraction Study of Surface Scale Formation During CO2 Corrosion of Carbon Steel at Temperatures up to 90 I [J]. Corros. Sci., 2010, 52(9): 3052–3061CrossRefGoogle Scholar
  8. [8]
    Zhang G A, Cheng Y F. Electrochemical Characterization and Computational Fluid Dynamics Simulation of Flow-Accelerated Corrosion of X65 Steel in a CO2-Saturated Oilfield Formation Water [J]. Corros. Sci., 2011, 52(8): 2716–2724CrossRefGoogle Scholar
  9. [9]
    Paolinelli L D, Pé rez T, Simison S N. The Incidence of Chromium-Rich Corrosion Products on theEfficiency of an Imidazoline-Based Inhibitor Used for CO2 Corrosion Prevention [J]. Mater. Chem. Phys., 2011, 126(3): 938–947CrossRefGoogle Scholar
  10. [10]
    Xiao K, Dong C F, Zhang X, et al. Corrosion of Carbon Steel under Epoxy-Varnish Coating Studied by Scanning Kelvin Probe [J]. J. Wuhan Univer. Technol. - Mater. Sci. Ed., 2012, 27(5): 825–829CrossRefGoogle Scholar
  11. [11]
    Lin N M, Xie F Q, Zhou J, et al. Corrosion Behaviors of P110 Steel and Chromium Coating in CO2-Saturated Simulated Oilfield Brine [J]. J. Wuhan Univer. Technol. - Mater. Sci. Ed., 2011, 26(2): 191–197CrossRefGoogle Scholar
  12. [12]
    Yin Z F, Wang X Z, Gao R M, et al. Electrochemical Behavior and Mechanism of CO2 Corrosion on P110 Steel in Simulated Oilfield Solution [J]. Anti-Corrosion Method. Mater., 2011, 58(5): 227–233CrossRefGoogle Scholar
  13. [13]
    Yin Z F, Zhao W Z, Feng Y R, et al. Characterisation of CO2 Corrosion Scale in Simulated Solution with Cl-Ion under Turbulent Flow Conditions [J]. Corros. Eng. Sci. Technol., 2009, 44: 453–461CrossRefGoogle Scholar
  14. [14]
    Zhang Y C, Pang X L, Qu S P, et al. The Relationship between Fracture Toughness of CO2 Corrosion Scale and Corrosion Rate of X65 Pipeline Steel under Supercritical CO2 Condition [J]. Int. J. Greenhouse Gas Control, 2011, 5 (6): 1643–1650CrossRefGoogle Scholar
  15. [15]
    Zhang J, Wang Z L, Wang Z M, et al. Chemical Analysis of the Initial Corrosion Layer on Pipeline Steels in Simulated CO2-Enhanced Oil Recovery Brines [J]. Corros. Sci., 2012, 65: 397–404CrossRefGoogle Scholar
  16. [16]
    Hu X M, Neville A. CO2 Erosion-Corrosion of Pipeline Steel (API X65) in Oil and Gas Conditions - A Systematic Approach [J]. Wear, 2011, 267(11): 2027–2032CrossRefGoogle Scholar
  17. [17]
    Gnanavelu A, Kapur N, Neville A, et al. An Integrated Methodology for Predicting Material Wear Rates due to Erosion [J]. Wear, 2009, 267(11): 1935–1944CrossRefGoogle Scholar
  18. [18]
    Zhu S D, Bai Z Q, Yin C X. Effect of CO2 Partial Pressure on Corrosion Behaviour of P110 Carbon Steel [J]. Corros, Prot. Petrochem. Ind., 2008(25): 12–15Google Scholar
  19. [19]
    Li J L, Ma H X, Zhu S D, et al. Erosion Resistance of CO2 Corrosion Scales Formed on API P110 Carbon Steel [J]. Corros. Sci., 2014, 86: 101–107CrossRefGoogle Scholar
  20. [20]
    De Waard C, Lotz U, Milliams D E. Predictive Model for CO2 Corrosion Engineering in Wet Natural Gas Pipelines [J]. Corrosion, 1991, 47(12): 976–985CrossRefGoogle Scholar
  21. [21]
    Mora-Mendoza J L, Turgoose S. Fe3C Influence on the Corrosion Rate of Mild Steel in Aqueous CO2 Systems under Turbulent Flow Conditions [J]. Corros. Sci., 2002, 44(6): 1223–1246CrossRefGoogle Scholar
  22. [22]
    Dong G, Yan B, Deng Q L, et al. Microstructure and Wear Resistance of in situ NbC Particles Reinforced Ni-based Alloy Composite Coating by Laser Cladding [J]. J. Wuhan Univer. Technol. - Mater. Sci. Ed., 2012, 27(2): 231–237CrossRefGoogle Scholar
  23. [23]
    Mohammadi F, Luo J L. Effects of Particle Angular Velocity and Friction Force on Erosion Enhanced Corrosion of 304 Stainless Steel [J]. Corros. Sci., 2010, 52 (9): 2994–3001CrossRefGoogle Scholar
  24. [24]
    Zum Gahr K H. Wear by Hard Particles [J]. Tribol. Int., 1998, 10(31): 587–596CrossRefGoogle Scholar

Copyright information

© Wuhan University of Technology and Springer-Verlag Berlin Heidelberg 2015

Authors and Affiliations

  • Jinling Li (李金灵)
    • 1
  • Shidong Zhu (朱世东)
    • 2
    • 3
  • Luzhen Liu
    • 1
  • Chengtun Qu
    • 1
  • Yongli Yan
    • 1
  • Bo Yang
    • 1
  1. 1.College of Chemistry and Chemical EngineeringXi’an Shiyou UniversityXi’anChina
  2. 2.Research Institute of Shaanxi Yanchang Petroleum (Group) Co. Ltd.Xi’anChina
  3. 3.School of Chemical EngineeringNorthwest UniversityXi’anChina

Personalised recommendations