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Tribology Letters

, 60:9 | Cite as

FZG Gear Efficiency and Pin-on-Disc Frictional Study of Sintered and Wrought Steel Gear Materials

  • Xinmin Li
  • Ulf Olofsson
Original Paper
Part of the following topical collections:
  1. STLE Tribology Frontiers Conference 2014

Abstract

Load-dependent power loss is a major contributor to power loss in gear transmission systems. In this study, pin-on-disc frictional and FZG efficiency experiments were conducted with powder metallurgy (Distaloy AQ + 0.2 %C) and wrought material (16MnCr5) combinations. The gear mesh torque loss from gear efficiency tests and the friction coefficient from the pin-on-disc tests were then compared. The trend for both test series was the same. The combination of 16MnCr5 in contact with Distaloy AQ + 0.2 %C shows the lowest coefficient of friction and gear mesh torque loss, followed by the combination of Distaloy AQ + 0.2 %C in contact with itself and finally the combination of 16MnCr5 in contact with itself.

Keywords

Friction Gear mesh torque loss Powder metallurgy FZG gear test rig Pin-on-disc 

List of symbols

PM

Powder metallurgy

RS

16MnCr5

AQ

Distaloy AQ + 0.2 %C

A–B

Disc–pin/gear–pinion

\(T_{c}\)

Load (N m)

\(T_{\text{T}}\)

Total torque loss (N m)

\(\omega\)

Rotation speed (rpm)

t

Time (s)

η

Dynamic viscosity (Pas)

\(P_{\text{T}}\)

Total power loss (W)

\(P_{\text{mesh}}\)

Load-dependent power loss (W)

\(P_{\text{spin}}\)

Load-independent power loss (W)

\(M_{rr}\)

Rolling friction moment (Nm)

\(T_{\text{l}}\)

Load-dependent torque loss (Nm)

λ

Surface energy (J)

ρ, ρ0

Density

E, E0

Young’s modulus (Gpa)

ν, ν0

Poisson’s ratio

z

Number of teeth

\(m_{n}\)

Normal module

B

Gear width (mm)

α

Pressure angle

\(d_{\text{b}}\)

Base diameter (mm)

\(d_{\text{a}}\)

Tip diameter (mm)

\(d_{\text{f}}\)

Root diameter (mm)

a

Centre distance (mm)

β

Helix angle

\(M_{\text{sl}}\)

Sliding friction moment (Nm)

\(T_{\text{bearing}}\)

Load-dependent bearing loss (Nm)

Tab

Adhesive energy of surface a and b (J)

Notes

Acknowledgments

We would like to thank Dr. Michael Andersson and Persson Marcus from Höganäs AB for their valuable discussion and technological support. This project was financially supported by Höganäs AB.

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Copyright information

© Springer Science+Business Media New York 2015

Authors and Affiliations

  1. 1.Department of Machine DesignRoyal Institute of Technology (KTH)StockholmSweden

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