Tribology Letters

, Volume 45, Issue 3, pp 387–395 | Cite as

Microstructure of PTFE-Based Polymer Blends and Their Tribological Behaviors Under Aqueous Environment

Original Paper

Abstract

Four polytetrafluoroethylene-based polymer blends (PTFE blends) with polyimide (PI), polyether ether ketone (PEEK), poly(phenyl p-hydroxybenzoate) (PHBA), and perfluoroethylene propylene copolymer (FEP) were prepared by compression molding and follow-up sintering. Their microstructure was observed by scanning electron microscope. And the tribological behaviors of PTFE blends sliding against 316 steel under pure water and sea water lubrication were comparatively evaluated using block-on-ring tribology test rig. The worn surface of counterpart was examined by X-ray photoelectron spectroscopy. The results showed that by blending with the four polymers, PTFE exhibited the transformed microstructure and improved wear resistance. Compared with FEP, rigid polymers PI, PHBA, and PEEK can enhance the wear resistance of PTFE greatly because they can effectively improve the load-carrying capacity of PTFE matrix and can more efficiently prevent the crystalline bands of PTFE from being pulled out. However, because of the weak inhibition on the pulling out of PTFE crystalline bands, FEP cannot enhance the wear resistance of PTFE as significantly as other polymers. In addition, the friction coefficients and wear rates of PTFE and its blends were lower under the lubrication of sea water than under the lubrication of pure water, which was ascribed to more excellent lubricating effect of sea water originating from the deposition of CaCO3 and Mg(OH)2 onto the sliding surfaces.

Keywords

PTFE Polymers Friction Wear Marine 

Notes

Acknowledgments

This research was financially supported by the National Nature Science Foundation of China (Grant No. 50823008) and the National High-Tech Research and Development Program of China (“863” Program, Grant No. 2009AA03Z105).

References

  1. 1.
    Talat, T.: Tribological behaviours of carbon filled polytetrafluoroethylene (PTFE) dry journal bearings. Wear 221, 61–68 (1998)CrossRefGoogle Scholar
  2. 2.
    Wang, J.Z., Yan, F.Y., Xue, Q.J.: Friction and wear behavior of ultra-high molecular weight polyethylene sliding against GCr15 steel and electroless Ni-P alloy coating under the lubrication of seawater. Tribol. Lett. 35, 85–95 (2009)CrossRefGoogle Scholar
  3. 3.
    Makinson, K.R., Tabor, D.: The friction and transfer of polytetrafluoroethylene. Proc. R. Soc. Lond. A 281, 49–61 (1964)CrossRefGoogle Scholar
  4. 4.
    Tanaka, K., Uchiyama, Y., Toyooka, S.: The mechanism of wear of polytetrafluoroethylene. Wear 23, 153–172 (1973)CrossRefGoogle Scholar
  5. 5.
    Xiang, D.H., Shu, W.C., Li, K.: Friction and wear behavior of a new 40Cr steel-PTFE fabric composites under heavy loads. Mater. Sci. Eng. A 484, 365–368 (2008)CrossRefGoogle Scholar
  6. 6.
    Li, F., Hu, K., Li, J., Zhao, B.: The friction and wear of nanometer ZnO filled polytetrafluoroethylene. Wear 249, 877–882 (2001)CrossRefGoogle Scholar
  7. 7.
    Feng, X., Wang, H.Y., Shi, Y.J., Chen, D.H., Lu, X.H.: The effects of size and content of potassium titanate whiskers on the properties of PTW/PTFE composites. Mater. Sci. Eng. A 448, 252–258 (2007)Google Scholar
  8. 8.
    Sawyer, W.G., Freudenberg, K.D., Bhimaraj, P., Schadler, L.S.: A study on the friction and wear behavior of PTFE filled with alumina nanoparticles. Wear 254, 573–580 (2003)CrossRefGoogle Scholar
  9. 9.
    Cheng, X.H., Xue, Y.J., Xie, C.Y.: Friction and wear of rare-earth modified glass fiber filled PTFE composites in dry reciprocation sliding motion with impact loads. Wear 253, 869–877 (2002)CrossRefGoogle Scholar
  10. 10.
    Lai, S.Q., Yue, L., Li, T.S., Hu, Z.M.: The friction and wear properties of polytetrafluoroethylene filled with ultrafine diamond. Wear 260, 462–468 (2006)CrossRefGoogle Scholar
  11. 11.
    Li, J.: Friction and wear properties of PTFE composites filler with PA6. Polym. Compos. 31, 38–42 (2010)CrossRefGoogle Scholar
  12. 12.
    Hong, M.H., Pyun, S.I.: Effect of fluorinated ethylene propylene copolymer on the wear behaviour of polytetrafluoroethylene. Wear 143, 87–97 (1991)CrossRefGoogle Scholar
  13. 13.
    Briscoe, B.J., Yao, L.H.: The friction and wear of poly(tetrafluoethylene)–poly(etheretherketone) composites: an initial appraisal of the optimum composition. Wear 108, 357–374 (1986)CrossRefGoogle Scholar
  14. 14.
    Burris, D.L., Sawyer, W.G.: A low friction and ultra low wear rate PEEK/PTFE composite. Wear 261, 410–418 (2006)CrossRefGoogle Scholar
  15. 15.
    Xie, M.J., Chen, J.Y., Li, H.L., Li, M.: Influence of poly(ethylene glycol)-containing additives on the sliding wear of ultrahigh molecular weight polyethylene/polypropylene blend. Wear 268, 730–736 (2010)CrossRefGoogle Scholar
  16. 16.
    Chen, J.Y., Cao, Y., Li, H.L.: Investigation of the friction and wear behaviors of polyoxymethylene/linear low-density polyethylene/ethylene-acrylic-acid blends. Wear 260, 1342–1348 (2006)CrossRefGoogle Scholar
  17. 17.
    Jia, J.H., Chen, J.M., Zhou, H.D., Hu, L.T., Chen, L.: Comparative investigation on the wear and transfer behaviors of carbon fiber reinforced polymer composites under dry sliding and water lubrication. Compos. Sci. Technol. 65, 1139–1147 (2005)CrossRefGoogle Scholar
  18. 18.
    Xie, G.Y., Sui, G.X., Yang, R.: The effect of applied load on tribological behaviors of potassium titanate whiskers reinforced PEEK composites under water lubricated condition. Tribol. Lett. 38, 87–96 (2010)CrossRefGoogle Scholar
  19. 19.
    Srinath, G., Gnanamoorthy, R.: Sliding wear performance of polyamide 6-clay nanocomposites in water. Compos. Sci. Technol. 67, 399–405 (2007)CrossRefGoogle Scholar
  20. 20.
    Shi, Y.J., Mu, L.W., Feng, X., Lu, X.H.: The tribological behavior of nanometer and micrometer TiO2 particle-filled polytetrafluoroethylene/polyimide. Mater. Des. 32, 964–970 (2011)CrossRefGoogle Scholar
  21. 21.
    Jacobs, O., Jaskulka, R., Yan, C., Wu, W.: On the effect of counterface material and aqueous environment on the sliding wear of carbon fibre reinforced polyetheretherketone (PEEK). Tribol. Lett. 19, 319–329 (2005)CrossRefGoogle Scholar
  22. 22.
    Zhang, Z.Z., Liu, W.M., Xue, Q.J.: Effects of various kinds of fillers on the tribological behavior of polytetrafluoroethylene composites under dry friction and oil-lubricated conditions. J. Appl. Polym. Sci. 80, 1891–1897 (2001)CrossRefGoogle Scholar
  23. 23.
    Wang, J.Z., Yan, F.Y., Xue, Q.J.: Tribological behavior of PTFE sliding against steel in sea water. Wear 267, 1634–1641 (2009)CrossRefGoogle Scholar
  24. 24.
    Yamamoto, Y.J., Hashimoto, M.: Friction and wear of water lubricated PEEK and PPS sliding contacts. Wear 253, 820–826 (2002)CrossRefGoogle Scholar
  25. 25.
    Menzel, B., Blanchet, T.A.: Effect of particle size and volume fraction of irradiated FEP Filler on the transfer wear of PTFE. Lubr. Eng. 58, 29–35 (2002)Google Scholar
  26. 26.
    Blanchet, T.A., Peng, Y.L.: Wear resistant irradiated FEP/unirradiated PTFE composites. Wear 214, 186–191 (1998)CrossRefGoogle Scholar
  27. 27.
    Bahadur, S.: The development of transfer layers and their role in polymer tribology. Wear 245, 92–99 (2002)CrossRefGoogle Scholar
  28. 28.
    Chen, B.B., Wang, J.Z., Yan, F.Y.: Friction and wear behaviors of several polymers sliding against GCr15 and 316 steel under the lubrication of sea water. Tribol. Lett. 42, 17–25 (2011)CrossRefGoogle Scholar

Copyright information

© Springer Science+Business Media, LLC 2011

Authors and Affiliations

  1. 1.State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical PhysicsChinese Academy of SciencesLanzhouPeople’s Republic of China
  2. 2.Graduate University of the Chinese Academy of SciencesBeijingPeople’s Republic of China

Personalised recommendations