Strength of Materials

, Volume 40, Issue 6, pp 699–710 | Cite as

Optimization of the procedure of plasma spraying of erosion-resistant coatings according to strength criteria

  • E. K. Solovykh
  • B. A. Lyashenko
  • Yu. V. Dmitriev
  • Yu. S. Borisov
Production Section
First Online:
Received:
  • 42 Downloads

It is shown that mechanical characteristics of the coatings depend on their technological conditions of their deposition. We propose a procedure of optimization of the technological process and control over this process according to the criteria of strength and specific consumption of materials by analyzing an example of plasma spraying of erosion-resistant coatings. The erosion resistance exhibits the most stable correlation with the cohesive strength of the coatings. The regression equations are used to determine the maximum levels of cohesive strength of the coatings and erosion resistance for the optimal combinations of technological parameters of.

Keywords

coatings strength gas-thermal spraying erosion resistance optimization 
This is a preview of subscription content, log in to check access.

Preview

Unable to display preview. Download preview PDF.

Unable to display preview. Download preview PDF.

References

  1. 1.
    V. V. Budilov, V. S. Mukhin, and O. B. Minaeva, “Protective properties of vacuum ion-plasma coatings on the compressor blades of gas-turbine engines,” Aviats. Promyshl., No. 3–4, 41–45 (1995).Google Scholar
  2. 2.
    R. P. Huston, “Role of designed experiments to evaluate factors that influence measured properties of sprayed coatings,” in: Proc. of NTSC'90 (1990), pp. 675–680.Google Scholar
  3. 3.
    R. Heiman, D. Lamy, and T. N. Sopkow, “Parameter optimization of alumina-titanium coatings by a statistical experimental design,” in: Proc. of NTSC'90 (1990), pp. 491–496.Google Scholar
  4. 4.
    T. Steeper, W. Riggs, and A. Tagushi, “Design of experiment study of plasma sprayed coatings,” in: Proc. of NTSC'93 (1993), pp. 31–36.Google Scholar
  5. 5.
    S. Bisgaerd, “Optimizing thermal spray processes — going beyond Tagushi methods,” in: Proc. of NTSC'90 (1990), pp. 661–665.Google Scholar
  6. 6.
    P. Vuoristo, S. Ahmaniemi, et al., “Optimization and monitoring of spray parameters by a CCD camera based imaging thermal spray monitor,” in: Proc. of ITSC'2001 (2004), pp. 727–735.Google Scholar
  7. 7.
    D. Bulancea, V. Bukancea, I. Alexandru, and D. Condurache, “The optimizing of the superficial cold-burst hardening process of the inner cylindrical metallic surface by knocking with centrifugal balls,” in: Proc. of ITSC'2000 (2000), pp. 957–962.Google Scholar
  8. 8.
    F. Blein, E. Roussel, and A. Freslon, “Experimental design based on McLean and Anderson modeling applied to the prediction of plasma properties,” in: Proc. of 15th ITSC'98 (1998), pp. 881–886.Google Scholar
  9. 9.
    S. J. Matthews and M. M. Hyland, “Statistical optimization of HVAF sprayed Cr3C2-NiCr coatings for minimizing decarburization,” in: Proc. of ITSC'2000 (2000), pp. 543–549.Google Scholar
  10. 10.
    M. V. Karasev and Yu. K. Chernykh, “Multicriterion optimization of the parameters of air-arc plasmatron for spraying the coatings,” Svar. Proizv., No. 6, 39–41 (1991).Google Scholar
  11. 11.
    M. Yu. Kharlamov, Elevation of the Efficiency of Technological Processes of Detonation Spraying of the Coatings on the Basis of a Complex Mathematical Model [in Ukrainian], Author's Abstract of the Candidate Degree Thesis (Tech. Sci.), Kiev (2005).Google Scholar
  12. 12.
    Optimization of the Technological Processes According to Strength Criteria [in Russian], Mezhvuz. Temat. Nauch. Sbornik, Ufa (1987).Google Scholar
  13. 13.
    Methods and Tools for Hardening the Surfaces of Machine Parts by Concentrated Energy Flows [in Russian], Nauka, Moscow (1992).Google Scholar
  14. 14.
    S. Guessasma, G. Montavon, and C. Goddet, “Modeling of the ARS plasma spray process using artificial neural networks: basis, requirements, and an example,” Comput. Mater. Sci., 29, No. 3, 315–333 (2004).CrossRefGoogle Scholar
  15. 15.
    B. A. Lyashenko, V. V. Ermolaev, and N. A. Dolgov, “Optimization of the compositions and technologies of deposition of wear-resistant coatings according to the criterion of the adhesive-cohesive equistrength,” in: Abstr. of the 2nd Int. Symp. on Tribofatigue [in Russian], Moscow (1996), pp. 58–59.Google Scholar
  16. 16.
    B. A. Lyashenko, V. V. Ermolaev, and N. A. Dolgov, “Optimization of the technological conditions of deposition of coatings according to the strength and economic criteria aimed at the restoration of machine parts,” in: Abstr. of the Int. Scientific Symp. on the Repair of Machines Devoted to the Memory of Academician Yu. N. Petrov [in Russian], Kishinev (1996), pp. 30–31.Google Scholar
  17. 17.
    B. A. Lyashenko, N. I. Grechanyuk, N. A. Dolgov, et al., “Assessment of the durability and optimization of wear-resistant and heat-resistant coatings on the components of gas-turbine engines,” in: Abstr. of the Int. Conf. on Assessment and Justification of the Possibility of Extension of the Service Life of Structural Components [in Russian], Kiev (2002), pp. 147–148.Google Scholar
  18. 18.
    V. V. Shchepetov, “Elevation of the wear resistance of detonation coatings as a result of the optimization of conditions of spraying,” Tren. Iznos, 11, No. 5, 844–848 (1999).Google Scholar
  19. 19.
    V. V. Shchepetov, V. D. Gulevets', S. M. Lopach, et al., “Mathematical modeling of the influence of technological and operating factors on the formation of the coatings,” Probl. Tertya Znosh., Issue 46, 176–184 (2006).Google Scholar
  20. 20.
    B. A. Lyashenko and N. I. Grechanyuk, “Optimization and life of heat-shielding coatings on the components of gas-turbine engines,” in: Assessment of Justification of Structural Elements' Operational Life Prolongation [in Russian], Vol. 2, Institute of Problems of Strength, National Academy of Sciences of Ukraine, Kiev (2002), pp. 819–824.Google Scholar
  21. 21.
    V. Yu. Zamyatin, “Analysis of the influence of the methods of hardening on the properties of the working surfaces of friction parts,” Uproch. Tekhnol. Pokr., No. 3, 3–10 (2005).Google Scholar
  22. 22.
    V. G. Kaplun, N. F. Semenyuk, and A. V. Parshenko, “Optimization of the technology of ion nitriding in hydrogen-free media according to the strength parameters,” in: Control over the Tribological and Strength Properties of Mechanical Systems [in Russian], Kiev (1990), pp. 113–118.Google Scholar
  23. 23.
    A. G. Trapezon, B. A. Lyashenko, and A. V. Rutkovskii, “Optimization of the vacuum-plasma technology of deposition of coatings of titanium alloys according to the fatigue and contact-fatigue strength,” in: Abstr. of the 2nd Int. Symp. on Tribofatigue [in Russian], Moscow (1996), p. 65.Google Scholar
  24. 24.
    E. V. Makarevich, S. A. Ivashchenko, and I. S. Frolov, “Investigation of the process of formation of stresses in vacuum-plasma coatings on aluminum substrates,” Mater. Tekhnol. Instr., 7, No. 2, 30–33 (2002).Google Scholar
  25. 25.
    B. A. Lyashenko, A. G. Trapezon, V. V. Ermolaev, et al., “Application of the accelerated fatigue tests for the optimization of the technology of deposition of hardening coatings,” in: Problems and Methods of Realization of the Scientific and Engineering Potentials of the Military-Industrial Complex [in Russian], Kiev (2002), pp. 103–104.Google Scholar
  26. 26.
    B. A. Lyashenko, M. M. Aleksyuk, and E. G. Kuzovkov, “Elevation of the durability of machine parts by the rational design of protective coatings,” in: Proc. of the Int. Conf. on Barrel Artillery Systems, Ammunition, Reconnaissance Artillery, and Fire Control [in Russian], Kiev (1997), pp. 118–131.Google Scholar
  27. 27.
    B. A. Lyashenko, V. S. Antonyuk, and V. V. Voznenko, “Mathematical modeling and optimization of the the process of electric-spark alloying in the formation of discrete coatings,” in: Proc. of the 5th Int. Scientific-Methodical Conf. on Integration of Education, Science, and Production [in Russian], Lutsk (2001), pp. 142–144.Google Scholar
  28. 28.
    A. V. Chistyakov, “Elevation of the wear resistance and fatigue strength of the surfaces of components in manufacturing and repair of the machines and equipment,” Gorn. Inform.-Analit. Byul. Mosk. Gosud. Gorn. Univ., No. 12, 244–246 (2004).Google Scholar
  29. 29.
    V. A. Danilenko, E. I. Ishchenko, A. N. Shalai, et al., “Cavitation protection of the liners of cylinders by plasma-sprayed coatings,” Trakt. Sel'sk.-Khoz. Mash., No. 1, 54–56 (1988).Google Scholar
  30. 30.
    J. M. Hobbs, “Experience with a 20-kc cavitation erosion test,” in: ASTM STP 408 (1967), pp. 159–179.Google Scholar
  31. 31.
    A. Thiruvengadam, “A unified theory of cavitation damage,” Trans. ASME, Ser. D, J. Basic Eng., 85, No. 3, 365–376 (1963).Google Scholar
  32. 32.
    B. A. Lyashenko, Yu. V. Dmitriev, V. N. Bogush, et al., “Determination of the complex of mechanical properties of gas-thermal coatings,” in: Contemporary Achievements in the Fields of Engineering and Application of Gas-Thermal and Vacuum Coatings [in Russian], Kiev (1991), pp. 90–97.Google Scholar
  33. 33.
    B. A. Lyashenko, S. Yu. Sharivker, O. V. Tsygulev, et al., “A method of determination of the mechanical properties of metal-protective coating composites,” Strength Mater., 21, No. 8, 1112–1114 (1989).CrossRefGoogle Scholar
  34. 34.
    Yu. V. Dmitriev, Methodological Approach to the Investigation of the Mechanical Characteristics of Materials with Coatings [in Russian], Author's Abstract of the Candidate Degree Thesis (Tech. Sci.) Kiev (1990).Google Scholar
  35. 35.
    B. A. Lyashenko, “Criteria of adhesive-cohesive equality of strength and the heat resistance of protective coatings,” Strength Mater., 12, No. 10, 1305–1308 (1980).CrossRefGoogle Scholar
  36. 36.
    V. V. Kudinov, P. Yu. Pekshev, V. E. Belashchenko, et al., Plasma Deposition of Coatings [in Russian], Nauka, Moscow (1990).Google Scholar
  37. 37.
    F. S. Novik and Ya. B. Arsof, Optimization of Processes in the Technology of Metals by the Method of Experiment Planning [in Russian], Mashinostroenie, Moscow-Sofia (1980).Google Scholar

Copyright information

© Springer Science+Business Media, Inc. 2008

Authors and Affiliations

  • E. K. Solovykh
    • 1
  • B. A. Lyashenko
    • 2
  • Yu. V. Dmitriev
    • 3
  • Yu. S. Borisov
    • 4
  1. 1.Kirovograd National Technical UniversityKirovogradUkraine
  2. 2.Pisarenko Institute of Problems of StrengthNational Academy of Sciences of UkraineKievUkraine
  3. 3.“AgroSoft” NTP Ltd.KievUkraine
  4. 4.Paton Institute of Electric WeldingNational Academy of Sciences of UkraineKievUkraine

Personalised recommendations