Precision Agriculture

, Volume 12, Issue 5, pp 732–749 | Cite as

A dynamic grain flow model for a mass flow yield sensor on a combine

  • Ryan Reinke
  • Harry Dankowicz
  • Jim Phelan
  • Wonmo Kang
Article

Abstract

A model is developed to describe the flow of grain through a clean grain elevator system on a combine in order to facilitate accurate mass flow rate estimation. The relationship between mass flow rate and impact force described by the model depends upon machine operational characteristics, mechanical interactions of the grain and the machine geometry, and material properties of the grain. The model was designed to be adaptable to varying grain conditions, such as those influenced by moisture content, by allowing free parameters of the model to be estimated through a nonlinear regression algorithm. Simulations were performed using discrete element modeling software and data was obtained from experiments conducted on a clean grain elevator system at the University of Kentucky Combine Yield Monitor Test Facility to determine the ability of the model to accurately estimate mass flow rate. The model estimated mass flow rate with a normalized root mean squared residual (NRMSR) less than 2% for discrete element modeling simulations. For experiments involving machine components, NRMSR values were less than 3% for corn at 14% moisture, less than 3% for corn at 21% moisture, and less than 5% for corn at 26% moisture.

Keywords

Flow sensor Impact plate Nonlinear regression Discrete element modeling Experiments 

Notes

Acknowledgment

This material is based on work supported by a grant from Deere & Co.

References

  1. Anthonis, J., Strubbe, G., Maertens, K., De Baerdemaeker, J., & Ramon, H. (2003). Design of a friction independent mass flow sensor by force measurement on a circular chute. Biosystems Engineering, 84(2), 127–136.CrossRefGoogle Scholar
  2. Arslan, S., Inanc, F., Gray, J. N., & Colvin, T. S. (2000). Grain flow measurements with X-ray techniques. Computers and Electronics in Agriculture, 26(1), 65–80.CrossRefGoogle Scholar
  3. Birrell, S. J., Sudduth, K. A., & Borgelt, S. C. (1996). Comparison of sensors and techniques for crop yield mapping. Computers and Electronics in Agriculture, 14(2–3), 215–233.CrossRefGoogle Scholar
  4. Borgelt, S. C. (1993). Sensing and measurement technologies for site specific management. In Soil specific crop management (pp. 141–157). Madison, WI: American Society of Agronomy, Inc.Google Scholar
  5. Burks, T. F., Shearer, S. A., Fulton, J. P., & Sobolik, C. J. (2003). Combine yield monitor test facility development and initial monitoring test. Applied Engineering in Agriculture, 19(1), 5–12.Google Scholar
  6. Burks, T. F., Shearer, S. A., Fulton, J. P., & Sobolik, C. J. (2004). Effects of time-varying inflow rates on combine yield monitor accuracy. Applied Engineering in Agriculture, 20(3), 269–275.Google Scholar
  7. Burks, T. F., Shearer, S. A., Sobolik, C. J., & Fulton, J. P. (2000). Combine yield monitor test facility development. In Proceedings of 2000 ASAE annual international meeting (pp. 2559–2573).Google Scholar
  8. Chaplin, J., Hemming, N., & Hetchler, B. (2004). Comparison of impact plate and torque-based grain mass flow sensors. Transactions of the American Society of Agricultural Engineers, 47(4), 1337–1345.Google Scholar
  9. Colvin, T. S. (1990). Automated weighing and moisture sampling for a field-plot combine. Applied Engineering in Agriculture, 6(6), 713–714.Google Scholar
  10. De Baerdemaeker, J., Delcroix, R., & Lindemans, P. (1985). Monitoring the grain flow on combines. In Proceedings of the Agrimation 1 Conference & Exposition (pp. 329–337). Chicago, Illinois.Google Scholar
  11. DEM Solutions Ltd. (2010). EDEM user guide. Edinburgh, UK: DEM Solutions Ltd.Google Scholar
  12. Hemming, N., & Chaplin, J. (2004). Precision of real time grain yield data. In Proceedings of 2004 ASAE annual international meeting (pp. 747–756).Google Scholar
  13. Hennens, D., Baert, J., Broos, B., Ramon, H., & De Baerdemaeker, J. (2003). Development of a flow model for the design of a momentum type beet mass flow sensor. Biosystems Engineering, 85(4), 425–436.CrossRefGoogle Scholar
  14. Jasa, P. J., Grisso, R. D., & Wilcox, J. C. (2000). Yield monitor accuracy at reduced flow rates. In Proceedings of 2000 ASAE annual international meeting (pp. 2575–2586).Google Scholar
  15. Reinke, R. (2010). Self-calibrating mass flow sensor. Masters Thesis, University of Illinois at Urbana-Champaign.Google Scholar
  16. Schrock, M. D., Kuhlman, D. K., Hinnen, R. T., Oard, D. L., & Pringle, J. L. (1995). Sensing grain yield with a triangular elevator. In Proceedings of site-specific management for agricultural systems (pp. 637–650). Madison, WI.Google Scholar
  17. Schrock, M. D., Oard, D. L., Taylor, R. K., Eisele, E. L., Zhang, N., Suhardjito, et al. (1999). Diaphragm impact sensor for measuring combine grain flow. Applied Engineering in Agriculture, 15(6), 639–642.Google Scholar
  18. Strubbe, G. J., Missotten, B., & De Baerdemaeker, J. (1996a). Mass flow measurement with a curved plate at the exit of an elevator. In P. C. Robert, R. H. Rust & W. E. Larson (Eds.), Proceedings of the third international conference on precision agriculture (pp. 703–712). Madison, Wisconsin: ASA, CSSA, SSSA.Google Scholar
  19. Strubbe, G. J., Missotten, B., & De Baerdemaeker, J. (1996b). Performance evaluation of a three-dimensional optical volume flow meter. Applied Engineering in Agriculture, 12(4), 403–409.Google Scholar
  20. Wagner L. E. (1998). Development of an auger-based grain flow meter for use in a yield mapping system. Ph.D. dissertation, Iowa State University, Ames, IA, USA.Google Scholar
  21. Wang, B., & Li, M. (2009). Development of a grain volumetric-flow sensor based on photoelectrical principle. In: Proceedings of SPIEThe International Society for Optical Engineering, article no. 71571L.Google Scholar
  22. Whelan, B. M., & McBratney, A. B. (2002). A parametric transfer function for grain-flow within a conventional combine harvester. Precision Agriculture, 3(2), 123–134.CrossRefGoogle Scholar
  23. Zandonadi, R. S., Stombaugh, T. S., Shearer, S. A., Sama, M. M., & Queiroz, D. M. (2008). Laboratory performance of a low cost mass flow sensor for combines. In Proceedings of the ASABE annual international meeting (pp. 3843–3858).Google Scholar

Copyright information

© Springer Science+Business Media, LLC 2011

Authors and Affiliations

  • Ryan Reinke
    • 1
  • Harry Dankowicz
    • 1
  • Jim Phelan
    • 2
  • Wonmo Kang
    • 1
  1. 1.Department of Mechanical Science and EngineeringUniversity of Illinois at Urbana-ChampaignUrbanaUSA
  2. 2.John Deere Moline Technology Innovation CenterMolineUSA

Personalised recommendations