Pharmaceutical Research

, Volume 25, Issue 1, pp 5–15

Microenvironment-Controlled Encapsulation (MiCE) Process: Effects of PLGA Concentration, Flow Rate, and Collection Method on Microcapsule Size and Morphology

  • Connie Snider
  • Sang-Youp Lee
  • Yoon Yeo
  • Gérald J. Grégori
  • J. Paul Robinson
  • Kinam Park
Research Paper

Abstract

Purpose

To evaluate the real-time effects of formulation and instrumental variables on microcapsule formation via natural jet segmentation, a new microencapsulation system termed the microenvironment-controlled encapsulation (MiCE) process was developed.

Methods

A modified flow cytometer nozzle hydrodynamically focuses an inner drug and outer polymer solution emanating from a coaxial needle assembly into a two-layer compound jet. Poly(lactic-co-glycolic acid) (PLGA) dissolved in a water-miscible organic solvent resulted in formation of reservoir-type microcapsules by interfacial phase separation induced at the boundary between the PLGA solution and aqueous sheath.

Results

The MiCE process produced microcapsules with mean diameters ranging from 15–25 μm. The resultant microcapsule size distribution and number of drug cores existing within each microcapsule was largely influenced by the PLGA concentration and microcapsule collection method. Higher PLGA concentrations yielded higher mean diameters of single-core microcapsules. Higher drug solution flow rates increased the core size, while higher PLGA solution flow rates increased the PLGA film thickness.

Conclusion

The MiCE microencapsulation process allows effective monitoring and control of the instrumental parameters affecting microcapsule production. However, the microcapsule collection method in this process needs to be further optimized to obtain microcapsules with desired morphologies, precise membrane thicknesses, high encapsulation efficiencies, and tight size distributions.

Key words

flow cytometry interfacial phase separation microcapsules PLGA Rayleigh breakup 

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Copyright information

© Springer Science+Business Media, LLC 2007

Authors and Affiliations

  • Connie Snider
    • 1
  • Sang-Youp Lee
    • 2
    • 3
  • Yoon Yeo
    • 1
  • Gérald J. Grégori
    • 2
    • 3
  • J. Paul Robinson
    • 2
    • 3
  • Kinam Park
    • 1
    • 4
  1. 1.Department of PharmaceuticsPurdue UniversityWest LafayetteUSA
  2. 2.Department of Basic Medical SciencesPurdue UniversityWest LafayetteUSA
  3. 3.Department of Purdue Cytometry LaboratoriesPurdue UniversityWest LafayetteUSA
  4. 4.Department of Biomedical EngineeringPurdue UniversityWest LafayetteUSA

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