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Pharmaceutical Research

, Volume 24, Issue 5, pp 1007–1013 | Cite as

Monodisperse Liquid-filled Biodegradable Microcapsules

  • Cory BerklandEmail author
  • Emily Pollauf
  • Neel Varde
  • Daniel W. Pack
  • Kyekyoon (Kevin) KimEmail author
Short Communication

Abstract

Purpose

Encapsulation of liquids into biodegradable polymer microcapsules has been a challenging task due to production limitations stemming from solution viscosity, phase stabilization, molecular localization, and scalable production. We report an extension of Precision Particle Fabrication (PPF) technology for the production of monodisperse liquid-filled microcapsules containing an oil or aqueous core and contrast these results to double-walled microspheres.

Materials and Methods

PPF technology utilizes a coaxial nozzle to produce a liquid core jet surrounded by a polymer annular jet, which is further encompassed by a non-solvent carrier stream, typically 0.5% wt/vol polyvinyl alcohol in water. Jet diameters are controlled by the volumetric flow rate of each phase. The compound jet is then disrupted into uniform core/shell droplets via a controllable acoustic wave and shell material is hardened by solvent extraction.

Results

Monodisperse polymeric microcapsules demonstrated a narrow size distribution and the formation of a continuous shell leading to efficient encapsulation of various liquid cores. The intermingling of core and shell phases and the localization of different molecular probes (fluorescent dyes and fluorescently labeled proteins) to the core or shell phase provided additional evidence of phase separation and molecular partitioning, respectively. We also demonstrate the pulsatile release of bovine serum albumin encapsulated in an aqueous core.

Conclusions

PPF technology provided exceptional control of the overall size and shell thickness of microcapsules filled with various types of oil or water. This technique may enable advanced delivery profiles of pharmaceuticals or nutraceuticals.

Key words

controlled release drug delivery microcapsule monodisperse poly(lactide-co-glycolide) 

Notes

Acknowledgments

Scanning electron micrographs were attained at the Center for Microanalysis of Materials, University of Illinois, which is partially supported by the U.S. Department of Energy under grant DEFG02-91-ER45439. Special thanks to Dr. Balaji Narasimhan for providing polyanhydrides and to Guilford Pharmaceuticals for the gift of Polilactofate®.

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Copyright information

© Springer Science+Business Media, LLC 2007

Authors and Affiliations

  1. 1.Department of Chemical and Biomolecular EngineeringUniversity of IllinoisUrbanaUSA
  2. 2.Department of Electrical and Computer EngineeringUniversity of IllinoisUrbanaUSA
  3. 3.Department of Chemical and Petroleum Engineering, Department of Pharmaceutical ChemistryLawrenceUSA
  4. 4.45 Everitt LaboratoryUrbanaUSA
  5. 5.Chemical and Biological Engineering, College of Engineering & Applied ScienceColoradoUSA

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