Pharmaceutical Research

, Volume 22, Issue 2, pp 303–309

Raffinose Crystallization During Freeze-Drying and Its Impact on Recovery of Protein Activity

  • Koustuv Chatterjee
  • Evgenyi Y. Shalaev
  • Raj Suryanarayanan
Research Papers

DOI: 10.1007/s11095-004-1198-y

Cite this article as:
Chatterjee, K., Shalaev, E. & Suryanarayanan, R. Pharm Res (2005) 22: 303. doi:10.1007/s11095-004-1198-y

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Purpose.

To study i) phase transitions in raffinose solution in the frozen state and during freeze-drying and ii) evaluate the impact of raffinose crystallization on the recovery of protein activity in reconstituted lyophiles.

Methods.

X-ray powder diffractometry (XRD) and differential scanning calorimetry (DSC) were used to study the frozen aqueous solutions of raffinose pentahydrate. Phase transitions during primary and secondary drying were monitored by simulating the entire freeze-drying process, in situ, in the sample chamber of the diffractometer. The activity of lactate dehydrogenase (LDH) in reconstituted lyophiles was determined spectrophotometrically.

Results.

Raffinose formed a kinetically stable amorphous freeze-concentrated phase when aqueous solutions were frozen at different cooling rates. When these solutions were subjected to primary drying without annealing, raffinose remained amorphous. Raffinose crystallized as the pentahydrate when the solutions were annealed at a shelf temperature of −10°C. Primary drying of these annealed systems resulted in the dehydration of raffinose pentahydrate to an amorphous phase. The phase separation of the protein from the amorphous raffinose in these two systems during freeze-drying resulted in a significant reduction in the recovery of LDH activity, even though the lyophile was amorphous.

Conclusions.

Annealing of frozen aqueous raffinose solutions can result in solute crystallization, possibly as the pentahydrate. The crystalline pentahydrate dehydrates during primary drying to yield an amorphous lyophile. Raffinose crystallization during freeze-drying is accompanied by a significant loss of protein activity.

Key Words:

annealing freeze-drying LDH protein activity raffinose 

Copyright information

© Springer Science+Business Media, Inc. 2005

Authors and Affiliations

  • Koustuv Chatterjee
    • 1
  • Evgenyi Y. Shalaev
    • 2
  • Raj Suryanarayanan
    • 1
  1. 1.College of PharmacyUniversity of MinnesotaMinneapolisUSA
  2. 2.Pfizer Groton LaboratoriesGrotonUSA
  3. 3.Amgen Inc.Thousand OaksUSA

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