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Oxidation of Metals

, Volume 91, Issue 1–2, pp 11–31 | Cite as

Use of Microanalysis to Better Understand the High-Temperature Corrosion Behavior of Chromium Exposed to Multi-Oxidant Environments

  • Satia SoltanattarEmail author
  • Pawel Nowakowski
  • Cecile S. Bonifacio
  • Paul Fischione
  • Brian Gleeson
Original Paper
  • 46 Downloads

Abstract

The corrosion behavior of metals and alloys at high temperatures in complex multi-oxidant environments is of a great interest for achieving extended service performances and improved operation efficiencies. In this basic study, the scaling reactions of pure chromium in several multi-oxidant gas mixtures were assessed. The environments studied are similar to those that exist in low-NOx burner and coal gasification atmospheres, which are very reducing and favor sulfidation and carburization, together with possible formation of Cr2O3. The effect of sulfur on chromia-scale growth kinetics was also considered. Isothermal exposures were done for up to 100 h at 871 °C (1600 °F), and comparison was made to similar exposures to air. Exposed samples were characterized in detail using some combination of X-ray diffraction and electron beam scattering and spectroscopic techniques. It was found that chromia scales formed in mixed gases containing water vapor grew much faster and had a finer grain structure than those formed in dry air. Both inward growth and outward growth of the chromia scale were inferred for the mixed-gas conditions. The effect of a high carbon potential in the gas on the scaling behavior is also discussed.

Graphical Abstract

Keywords

Mixed gas Chromia Sulfidation Carburization Water vapor 

Notes

Acknowledgements

The authors would like to thank Prof. Gerald Meier for helpful discussions and Dr. Sahar Farjami for technical assistance on EBSD sample preparation and microscopy.

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Copyright information

© Springer Science+Business Media, LLC, part of Springer Nature 2018

Authors and Affiliations

  • Satia Soltanattar
    • 1
    Email author
  • Pawel Nowakowski
    • 2
  • Cecile S. Bonifacio
    • 2
  • Paul Fischione
    • 2
  • Brian Gleeson
    • 1
  1. 1.Department of Mechanical Engineering and Materials ScienceUniversity of PittsburghPittsburghUSA
  2. 2.E.A. Fischione Instruments, Inc.ExportUSA

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