Journal of Materials Science

, Volume 52, Issue 9, pp 5297–5308 | Cite as

Fluoride etching of mordenite and its influence on catalytic activity

  • Yuri Kalvachev
  • Totka Todorova
  • Diana Nihtianova
  • Hristina Lazarova
  • Margarita Popova
Original Paper

Abstract

Due to its structure and high Si/Al ratio, zeolite mordenite has high thermal and acidic stability. Mordenite-type of zeolites have been used as catalysts in many industrially important reactions such as hydrocracking, hydroisomerization, alkylation, acid-catalyzed isomerization of alkanes and aromatics, reforming. In order to overcome the problem of the limited access to the active sites, OSDA-free synthesized mordenite undergoes fluoride etching as a post-synthetic treatment. The post-synthetic treatment is performed with hydrofluoric acid in combination with ammonium fluoride. Thus, the porosity is enhanced additionally without changing considerably the Si/Al ratio of the zeolite framework. All samples have been characterized by X-ray diffraction analysis, nitrogen adsorption, scanning electron microscopy, high-resolution transmission electron microscopy and solid-state nuclear magnetic resonance spectroscopy. The catalytic activity of the samples obtained has been investigated in the reaction of m-xylene transformation. All mordenite samples having undergone post-synthetic treatment exhibit catalytic activity higher than that of the parent sample.

Keywords

Zeolite Mordenite NH4F Parent Sample Ammonium Fluoride 
These keywords were added by machine and not by the authors. This process is experimental and the keywords may be updated as the learning algorithm improves.

Notes

Acknowledgements

The authors Yu. Kalvachev and T. Todorova acknowledge the financial support from “Program for career development of young scientists, Bulgarian Academy of Sciences’2016” (Contract No. DFNP 182).

References

  1. 1.
    Auerbach SM, Carrado KA, Dutta PK (2003) Handbook of zeolite science and technology. Marcel Dekker, New YorkCrossRefGoogle Scholar
  2. 2.
    Yilmaz B, Müller U (2009) Catalytic applications of zeolites in chemical industry. Top Catal 52:888–895CrossRefGoogle Scholar
  3. 3.
    Vermeiren W, Gilson J-P (2009) Impact of zeolites on the petroleum and petrochemical industry. Top Catal 52:1131–1161CrossRefGoogle Scholar
  4. 4.
    Meier WM (1961) The crystal structure of mordenite (ptilolite). Kristallogr Z Cryst Mater 115:439–450CrossRefGoogle Scholar
  5. 5.
    Sherman JD, Bennett JM (1973) Framework structures related to the zeolite mordenite. Adv Chem 121:52–65CrossRefGoogle Scholar
  6. 6.
    Simoncic P, Armbruster T (2004) Peculiarity and defect structure of the natural and synthetic zeolite mordenite: a single-crystal X-ray study. Am Mineral 89:421–431CrossRefGoogle Scholar
  7. 7.
    Zhang L, Xie S, Xin W, Li X, Liu S, Xu L (2011) Crystallization and morphology of mordenite zeolite influenced by various parameters in organic-free synthesis. Mater Res Bull 46:894–900CrossRefGoogle Scholar
  8. 8.
    Aly HM, Moustafa ME, Abdelrahman EA (2012) Synthesis of mordenite zeolite in absence of organic template. Adv Powder Technol 23:757–760CrossRefGoogle Scholar
  9. 9.
    Ren S, Gong C, Zeng P, Guo Q, Shen B (2016) Synthesis of flammulina-like mordenite using starch as template and high catalytic performance in crack of wax oil. Fuel 166:347–351CrossRefGoogle Scholar
  10. 10.
    Valtchev V, Tosheva L (2013) Porous nanosized particles: preparation, properties, and applications. Chem Rev 113:6734–6760CrossRefGoogle Scholar
  11. 11.
    Mintova S, Gilson J-P, Valtchev V (2013) Advances in nanosized zeolites. Nanoscale 5:6693–6703CrossRefGoogle Scholar
  12. 12.
    Feng F, Balkus KJ (2003) Direct synthesis of ZSM-5 and mordenite using poly(ethylene glycol) as a structure-directing agent. J Porous Mater 10:235–242CrossRefGoogle Scholar
  13. 13.
    Lu B, Yakushi Y, Oumi Y, Itabashi K, Sano T (2006) Control of crystal size of high-silica mordenite by quenching in the course of crystallization process. Microporous Mesoporous Mater 95:141–145CrossRefGoogle Scholar
  14. 14.
    Ma Z, Xie J, Zhang J, Zhang W, Zhou Y, Wang J (2016) Mordenite zeolite with ultrahigh SiO2/Al2O3 ratio directly synthesized from ionic liquid-assisted dry-gel-conversion. Microporous Mesoporous Mater 224:17–25CrossRefGoogle Scholar
  15. 15.
    Meng X, Xiao F (2014) Green routes for synthesis of zeolites. Chem Rev 114:1521–1543CrossRefGoogle Scholar
  16. 16.
    Warzywoda J, Dixon A, Thompson R, Sacco A (1995) Synthesis and control of the size of large mordenite crystals using porous silica substrates. J Mater Chem 5:1019–1025CrossRefGoogle Scholar
  17. 17.
    Li G, Hou H-m, Lin R-s (2011) Rapid synthesis of mordenite crystals by microwave heating. Solid State Sci 13:662–664CrossRefGoogle Scholar
  18. 18.
    Hamidi F, Bengueddach A, Di Renzo F, Fajula F (2003) Control of crystal size and morphology of mordenite. Catal Lett 87:149–152CrossRefGoogle Scholar
  19. 19.
    Tosheva L, Valtchev V (2005) Nanozeolites: synthesis, crystallization mechanism, and applications. Chem Mater 17:2494–2513CrossRefGoogle Scholar
  20. 20.
    Mintova S, Jaber M, Valtchev V (2015) Nanosized microporous crystals: emerging applications. Chem Soc Rev 44:7207–7233CrossRefGoogle Scholar
  21. 21.
    Kalvachev Yu, Jaber M, Mavrodinova V, Dimitrov L, Nihtianova D, Valtchev V (2013) Seeds-induced fluoride media synthesis of nanosized zeolite Beta crystals. Microporous Mesoporous Mater 177:127–134CrossRefGoogle Scholar
  22. 22.
    Barbov B, Kalvachev Yu (2015) Seed-assisted synthesis of nanosized beta zeolite. C R Acad Bulg Sci 68:983–990Google Scholar
  23. 23.
    Todorova T, Kalvachev Yu (2015) Seed-mediated approach to sizecontrolled synthesis of a mordenite type zeolite from organic template free initial gel. Bulg Chem Commun 47:409–416Google Scholar
  24. 24.
    Laak A (2011) Post-synthesis modifications on zeolites for improved accessibility and catalytic performance. PhD Thesis, Utrecht UniversityGoogle Scholar
  25. 25.
    Yu L, Huang S, Miao S, Chen F, Zhang S, Liu Z, Xie S, Xu L (2015) A facile top-down protocol for postsynthesis modification of hierarchical aluminum-rich MFI zeolites. Chem Eur J 21:1048–1054CrossRefGoogle Scholar
  26. 26.
    Ogura M, Shinomiya S-y, Tateno J, Nara Y, Nomura M, Kikuchi E, Matsukata M (2001) Alkali-treatment technique—new method for modification of structural and acid-catalytic properties of ZSM-5 zeolites. Appl Catal A 219:33–43CrossRefGoogle Scholar
  27. 27.
    Bjørgen M, Joensen F, Holm M, Olsbye U, Lillerud K-P, Svelle S (2008) Methanol to gasoline over zeolite H-ZSM-5: improved catalyst performance by treatment with NaOH. Appl Catal A 345:43–50CrossRefGoogle Scholar
  28. 28.
    Xiao W, Wang F, Xiao G (2015) Performance of hierarchical HZSM-5 zeolites prepared by NaOH treatments in the aromatization of glycerol. RSC Adv 5:63697–63704CrossRefGoogle Scholar
  29. 29.
    Verboekend D, Vilé G, Pérez-Ramírez J (2012) Hierarchical Y and USY zeolites designed by post-synthetic strategies. Adv Funct Mater 22:916–928CrossRefGoogle Scholar
  30. 30.
    Chen L-H, Li X-Y, Rooke JC, Zhang Y-H, Yang X-Y, Tang Y, Xiao F-S, Su B-L (2012) Hierarchically structured zeolites: synthesis, mass transport properties and applications. J Mater Chem 22:17381–17403CrossRefGoogle Scholar
  31. 31.
    Ghosh A, Kydd R (1987) Acidity and activity of fluorinated mordenites. J Catal 103:399–406CrossRefGoogle Scholar
  32. 32.
    Qin Z, Gilson J-P, Valtchev V (2015) Mesoporous zeolites by fluoride etching. Curr Opin Chem Eng 8:1–6CrossRefGoogle Scholar
  33. 33.
    Qin Z, Lakiss L, Gilson JP, Thomas K, Goupil JM, Fernandez C, Valtchev V (2013) Chemical equilibrium controlled etching of MFI-type zeolite and its influence on zeolite structure, acidity, and catalytic activity. Chem Mater 25:2759–2766CrossRefGoogle Scholar
  34. 34.
    Chen X, Todorova T, Vimont A, Ruaux V, Qin Z, Gilson J-P, Valtchev V (2014) In situ and post-synthesis control of physicochemical properties of FER-type crystals. Microporous Mesoporous Mater 200:334–342CrossRefGoogle Scholar
  35. 35.
    Akpolat O, Gündüz G (2005) Isomerization of m-xylene. J Appl Sci 5:236–248CrossRefGoogle Scholar
  36. 36.
    Tukura N, Al-Khattaf S (2011) Comparison studies of xylene isomerization and disproportionation reactions between SSZ-33, TNU-9, mordenite and ZSM-5 zeolite catalysts. Chem Eng J 166:348–357CrossRefGoogle Scholar
  37. 37.
    Jones C, Zones S, Davis ME (1999) m-Xylene reactions over zeolites with unidimensional pore systems. Appl Catal A 181:289–303CrossRefGoogle Scholar
  38. 38.
    Al-Khattaf S, Akhtar M, Odedairo T, Aitani A, Tukur N, Kubu M, Musilova- Pavlackova Z, Cejka J (2011) Catalytic transformation of methyl benzenes over zeolite catalysts. Appl Catal A 394:176–190CrossRefGoogle Scholar
  39. 39.
    Stöcker M (2001) Product characterization by NMR. In: Robson H, Lillerud KP (eds) Verified syntheses of zeolitic materials. Elsevier Science, Amsterdam, pp 57–59CrossRefGoogle Scholar
  40. 40.
    Madani A, Aznar A, Sanz J, Serratosa J (1990) Silicon-29 and aluminum-27 NMR study of zeolite formation from alkali-leached kaolinites: influence of thermal preactivation. J Phys Chem 94:760–765CrossRefGoogle Scholar

Copyright information

© Springer Science+Business Media New York 2017

Authors and Affiliations

  • Yuri Kalvachev
    • 1
  • Totka Todorova
    • 1
  • Diana Nihtianova
    • 1
  • Hristina Lazarova
    • 2
  • Margarita Popova
    • 2
  1. 1.Institute of Mineralogy and CrystallographyBulgarian Academy of SciencesSofiaBulgaria
  2. 2.Institute of Organic Chemistry with Centre of PhytochemistryBulgarian Academy of SciencesSofiaBulgaria

Personalised recommendations