Creep behavior and microstructure of a 9Cr–3Co–3W martensitic steel
- 446 Downloads
- 6 Citations
Abstract
Microstructure evolution under long-term aging and creep was studied in a 9wt%Cr–3wt%Co–3wt%W martensitic steel at a temperature of 650 °C and stress ranging from 100 to 220 MPa with a step of 20 MPa. This steel exhibited creep strength breakdown at an applied stress of 160 MPa and a rupture time of 1703 h. However, this creep strength breakdown did not coincide with the transition from short-term creep conditions to long-term creep, because deviation from the Monkman–Grant relationship occurs at a minimal strain rate of ~3 × 10−6 h−1, and the acceleration of the creep rate by strain, dln \( \dot{\varepsilon }_{r} \)/dε, in the acceleration region at applied stresses of 120 and 100 MPa significantly differs from the acceleration at greater applied stresses. The transition from short-term creep to long-term creep correlates with the strain-induced coarsening of the M23C6 carbides and the Laves phase particles, which leads to dissolution of the fine particles and the growth of coarse particles of these phases at the lath boundaries. With a decrease in the applied stress, the overall Zener drag force exerted by the boundary particles decreases below the critical value of 0.12 MPa, and the tempered martensitic lath structure transforms to a subgrain structure.
Keywords
Applied Stress M23C6 Carbide Minimum Creep Rate Rupture Time Lath BoundaryNotes
Acknowledgements
This study was financially supported by the Russian Science Foundation, under Grant No. 14-29-00173. The authors are grateful to Dr. V. Skorobogatykh and Dr. I. Shchenkova, Central Research Institute for Machine-Building Technology, for supplying the test material, and to the staff of the Joint Research Center, Belgorod State University, for their assistance with instrumental analysis.
Compliance with ethical standards
Conflict of interest
The authors declare that they have no conflict of interest.
References
- 1.Abe F, Kern TU, Viswanathan R (2008) Creep resistant steels. Woodhead Publishing in Materials, CambridgeCrossRefGoogle Scholar
- 2.Kaybyshev RO, Skorobogatykh VN, Shchenkova IA (2010) New martensitic steels for fossil power plant: creep resistance. Phys Met Metallogr 109:186–200CrossRefGoogle Scholar
- 3.Kitahara H, Ueji R, Tsuji N, Minamino Y (2006) Crystallographic features of lath martensite in low-carbon steel. Acta Mater 54:1279–1288CrossRefGoogle Scholar
- 4.Ghassemi-Armaki H, Chen R, Maruyama K, Igarashi M (2010) Premature creep failure in strength enhanced high Cr ferritic steels caused by static recovery of tempered martensite lath structures. Mater Sci Eng A 527:6581–6588CrossRefGoogle Scholar
- 5.Abe F (2009) Analysis of creep rates of tempered martensitic 9%Cr steel based on microstructure evolution. Mater Sci Eng A 510–511:64–69CrossRefGoogle Scholar
- 6.Kostka A, Tak K-G, Hellmig RJ, Estrin Y, Eggeler G (2007) On the contribution of carbides and micrograin boundaries to the creep strength of tempered martensite ferritic steels. Acta Mater 55:539–550CrossRefGoogle Scholar
- 7.Fedoseeva A, Dudova N, Kaibyshev R (2016) Creep strength break down and microstructure evolution in a 3%Co modified P92 steel. Mater Sci Eng A 654:1–12CrossRefGoogle Scholar
- 8.Taneike M, Sawada K, Abe F (2004) Effect of carbon concentration on precipitation behavior of M23C6 carbides and MX carbonitrides in martensitic 9Cr steel during heat treatment. Metall Mater Trans A 35:1255–1261CrossRefGoogle Scholar
- 9.Dudova N, Plotnikova A, Molodov D, Belyakov A, Kaibyshev R (2012) Structural changes of tempered martensitic 9%Cr–2%W–3%Co steel during creep at 650°C. Mater Sci Eng A 534:632–639CrossRefGoogle Scholar
- 10.Dudko V, Belyakov A, Molodov D, Kaibyshev R (2013) Microstructure evolution and pinning of boundaries by precipitates in a 9pctCr heat resistant steel during creep. Metall Mater Trans A 44:162–172CrossRefGoogle Scholar
- 11.Kipelova A, Kaibyshev R, Belyakov A, Molodov D (2011) Microstructure evolution in a 3%Co modified P911 heat resistant steel under tempering and creep conditions. Mater Sci Eng A 528:1280–1286CrossRefGoogle Scholar
- 12.Aghajani A, Somsen Ch, Eggeler G (2009) On the effect of long-term creep on the microstructure of a 12% chromium tempered martensite ferritic steel. Acta Mater 57:5093–5106CrossRefGoogle Scholar
- 13.Abe F (2015) Creep behavior, deformation mechanisms and creep life of mod. 9Cr-1Mo steel. Metall Mater Trans A 46:5610–5625CrossRefGoogle Scholar
- 14.Ghassemi-Armaki H, Chen R, Maruyama K, Igarashi M (2011) Creep behavior and degradation of subgrain structures pinned by nanoscale precipitates in strength-enhanced 5 to 12 Pct Cr ferritic steels. Metall Mater Trans A 42:3084–3094CrossRefGoogle Scholar
- 15.Ghassemi-Armaki H, Chen R, Maruyama K, Igarashi M (2013) Contribution of recovery mechanisms of microstructure during long-term creep of Gr.91 steels. J Nucl Mater 433:23–29CrossRefGoogle Scholar
- 16.Eggeler G (1989) The effect of long-term creep on particle coarsening in tempered martensite ferritic steels. Acta Metall 37:3225–3234CrossRefGoogle Scholar
- 17.Fournier B, Sauzay M, Pineau A (2011) Micromechanical model of the high temperature cyclic behavior of 9–12%Cr martensitic steels. Int J Plast 27:1803–1816CrossRefGoogle Scholar
- 18.Sauzay M (2009) Modelling of the evolution of micro-grain misorientations during creep of tempered martensite ferritic steels. Mater Sci Eng A 510–511:74–80CrossRefGoogle Scholar
- 19.Mitsuhara M, Yamasaki S, Miake M, Nakashima H, Nishida M, Kusumoto J, Kanaya A (2016) Creep strengthening by lath boundaries in 9Cr ferritic heat-resistant steel. Philos Mag Lett 96:76–83CrossRefGoogle Scholar
- 20.Magnusson H, Sandstrom R (2007) Creep strain modeling of 9 to 12 Pct Cr steels based on microstructure evolution. Metall Mater Trans A 38:2033–2039CrossRefGoogle Scholar
- 21.Dudko VA, Belyakov AN, Kaibyshev RO (2015) Sources of high creep resistance of modern high-chromium martensitic steels. Dokl Phys Chem 464:191–193CrossRefGoogle Scholar
- 22.Humphreys FJ, Hatherly M (2004) Recrystallization, related annealing phenomena, 2nd edn. Elsevier, OxfordGoogle Scholar
- 23.Dudko V, Belyakov A, Kaibyshev R (2016) Origin of threshold stresses in a P92-type steel. Trans Indian Inst Met 69:223–227CrossRefGoogle Scholar
- 24.Cipolla L, Danielsen HK, Venditti D, Di Nunzio PE, Hald J, Somers MAJ (2010) Conversion of MX nitrides to Z-phase in a martensitic 12% Cr steel. Acta Mater 58:669–679CrossRefGoogle Scholar
- 25.Hald J (2016) Prospects for martensitic 12% Cr steels for advanced steam power plants. Trans Indian Inst Met 69:183–188CrossRefGoogle Scholar
- 26.Rojas D, Garcia J, Prata O, Sauthoff G, Kaysser-Pyzalla AR (2011) 9%Cr heat resistant steels: alloy design, microstructure evolution and creep response at 650°C. Mater Sci Eng A 528:5164–5176CrossRefGoogle Scholar
- 27.Prat O, Garcia J, Rojas D, Sauthoff G, Inden G (2013) The role of Laves phase on microstructure evolution and creep strength of novel 9%Cr heat resistant steels. Intermetallics 32:362–372CrossRefGoogle Scholar
- 28.Rojas D, Garciab J, Prat O, Agudo L, Carrasco C, Sauthoff G, Kaysser-Pyzalla AR (2011) Effect of processing parameters on the evolution of dislocation density and sub-grain size of a 12%Cr heat resistant steel during creep at 650°C. Mater Sci Eng A 528:1372–1381CrossRefGoogle Scholar
- 29.Prat O, Garcia J, Rojas D, Carrasco C, Inden G (2010) Investigations on the growth kinetics of Laves phase precipitates in 12% Cr creep-resistant steels: experimental and DICTRA calculations. Acta Mater 58:6142–6153CrossRefGoogle Scholar
- 30.Helis L, Toda Y, Hara T, Miyazaki H, Abe F (2009) Effect of cobalt on the microstructure of tempered martensitic 9Cr steel for ultra-supercritical power plants. Mater Sci Eng A 510–511:88–94CrossRefGoogle Scholar
- 31.Kipelova A, Odnobokova M, Belyakov A, Kaibyshev R (2013) Effect of Co on creep behavior of a P911 steel. Metall Mater Trans A 44:577–583CrossRefGoogle Scholar
- 32.Abe F, Nakazawa Sh (1991) The effect of tungsten on creep behavior of tempered martensitic 9Cr steels. Metall Trans A 23:3025–3034CrossRefGoogle Scholar
- 33.Vanaja J, Laha K, Mathew MD (2014) Effect of tungsten on primary creep deformation and minimum creep rate of reduced activation ferritic-martensitic steel. Metall Mater Trans A 45:5076–5084CrossRefGoogle Scholar
- 34.Vanaja J, Laha K (2016) Assessment of tungsten content on tertiary creep deformation behavior of reduced activation ferritic–martensitic steel. Metall Mater Trans A 46:4669–4679CrossRefGoogle Scholar
- 35.Sawada K, Takeda M, Maruyama K, Ishii R, Yamada M, Nagae Y, Komine R (1999) Effect of W on recovery of lath structure during creep of high chromium martensitic steels. Mater Sci Eng A 267:19–25CrossRefGoogle Scholar
- 36.Hong SG, Lee WB, Park CG (2001) The effect of tungsten addition on the microstructural stability of 9Cr-Mo steel. J Nucl Mater 288:202–207CrossRefGoogle Scholar
- 37.Isik MI, Kostka A, Yardley VA, Pradeep KG, Duarte MJ, Choi PP, Raabe D, Eggeler G (2015) The nucleation of Mo-rich Laves phase particles adjacent to M23C6 micrograin boundary carbides in 12% Cr tempered martensite ferritic steels. Acta Mater 90:94–104CrossRefGoogle Scholar
- 38.Fedorova I, Belyakov A, Kozlov P, Skorobogatykh V, Shenkova I, Kaibyshev R (2014) Laves phase precipitates in a low-carbon 9%Cr martensitic steel during aging and creep at 923 K. Mater Sci Eng A 615:153–163CrossRefGoogle Scholar
- 39.Kipelova A, Belyakov A, Kaibyshev R (2012) Laves phase evolution in a modified P911 heat resistant steel during creep at 923K. Mater Sci Eng A 532:71–77CrossRefGoogle Scholar
- 40.Zhu S, Yang M, Song XL, Zhang Z, Wang LB, Tang S, Xiang ZD (2014) A few observations on Laves phase precipitation in relation to its effects on creep rupture strength of ferritic steels based on Fe–9Cr (wt%) alloys at 650 °C. Mater Sci Eng A 619:47–56CrossRefGoogle Scholar
- 41.Li Q (2006) Precipitation of Fe2W Laves phase and modeling of its direct influence on the strength of a 12Cr-2 W steel. Metall Mater Trans A 37:89–97CrossRefGoogle Scholar
- 42.Abe F (2005) Effect of fine precipitation and subsequent coarsening of Fe2W Laves phase on the creep deformation behavior of tempered martensitic 9Cr-W steels. Metall Mater Trans A 36:321–332CrossRefGoogle Scholar
- 43.Kimura K, Sawada K, Kushima H, Kubo K (2008) Effect of stress on creep deformation property of ASME Grade P92/T92 steels. J Mater Res 99:395–401Google Scholar
- 44.Hirsch PB, Howie A, Nicholson RB et al (1977) Electron microscopy of thin crystals, 2nd edn. Krieger, New YorkGoogle Scholar
- 45.Fedoseeva A, Dudova N, Glatzel U, Kaibyshev R (2016) Effect of W on tempering behaviour of a 3%Co modified P92 steel. J Mater Sci 51:9424–9439. doi: 10.1007/s10853-016-0188-x CrossRefGoogle Scholar
- 46.Tabuchi M, Hongo H, Abe F (2014) Creep strength of dissimilar welded joints using high B-9Cr steel for advanced USC boiler. Metall Mater Trans A 45:5068–5075CrossRefGoogle Scholar
- 47.Liu Y, Tsukamoto S, Sawada K, Tabuchi M, Abe F (2015) Precipitation behavior in the heat-affected zone of boron-added 9Cr-3 W-3Co steel during post-weld heat treatment and creep deformation. Metall Mater Trans A 46:1843–1854CrossRefGoogle Scholar
- 48.Kaibyshev R, Mishnev R, Tkachev E, Dudova N (2016) Effect of Ni and Mn on the creep behavior of 9-10%Cr steels with low N and high B. Trans Indian Inst Met 69:203–210CrossRefGoogle Scholar
- 49.Cadek J (1994) Creep in metallic materials. Academia, PragueGoogle Scholar
- 50.Kassner ME, Pérez-Prado MT (2004) Fundamentals of creep in metals and alloys, 1st edn. Elsevier, New YorkGoogle Scholar
- 51.Monkman FC, Grant NJ (1956) Relationship between rupture life and minimum creep rate in creep-rupture tests. Proc ASTM 56:593–620Google Scholar
- 52.Dudova N, Kaibyshev R (2011) On the precipitation sequence in a 10%Cr steel under tempering. ISIJ Int 51:826–831CrossRefGoogle Scholar
- 53.Fedoseeva A, Dudova N, Kaibyshev R (2016) Effect of tungsten on a dispersion of M(C, N) carbonitrides in 9% Cr steels under creep conditions. Trans Indian Inst Met 69(2):211–215CrossRefGoogle Scholar
- 54.Mishnev R, Dudova N, Fedoseeva A, Kaibyshev R (2016) Microstructural aspects of superior creep resistance of a 10%Cr martensitic steel. Mater Sci Eng A 678:178–189CrossRefGoogle Scholar
- 55.Porter DA, Esterling KE, Sherif M (2009) Phase transformation in metals and alloys, 3rd edn. CRS Press, Boca RatonGoogle Scholar
- 56.Hattestrand A, Andren HO (2001) Influence of strain on precipitation reactions during creep of an advanced 9% chromium steel. Acta Mater 49:2123–2128CrossRefGoogle Scholar
- 57.Ghassemi-Armaki H, Chen R, Kano S, Maruyama K, Hasegawa Y, Igarashi M (2012) Strain-induced coarsening of nanoscale precipitates in strength enhanced high Cr ferritic steels. Mater Sci Eng A 532:373–380CrossRefGoogle Scholar