Microstructural evolution during mechanical milling of Ti/Al powder mixture and production of intermetallic TiAl cathode target
- 314 Downloads
- 10 Citations
Abstract
Titanium aluminides are of great technological interest because of their attractive mechanical properties. Mechanical milling/alloying is a promising powder metallurgical technique, which can achieve ultrafine, uniform and manipulable microstructures. In this study, we employed a recently revisited discus mill to produce a composite Ti–(50–57) at.%Al powder feedstock, which is suitable for hot consolidation to produce bulk cathode targets for physical vapour deposition (PVD) coatings. The effects of milling time, quantity of process control agent (PCA) and discus-to-powder weight ratio (DPR) on the microstructure evolution of the attendant Ti/Al composite powder were investigated in detail. It was found that to produce Ti/Al composite powders with a fine particle size and a uniform microstructure, the practicable processing parameters should be 2 or 3% isopropanol addition as PCA, 12 h of milling time and at least 13:1 DPR weight ratio. Cathode targets were produced by hot isostatic pressing (HIPing) the as-milled powders. The targets were then used to produce a PVD TiAlN coating which had an average microhardness of 2400 HV.
Keywords
Milling Powder Particle Composite Powder Mechanical Milling Milled PowderReferences
- 1.Hu D, Wu X, Loretto MH (2005) Intermetallics 13(9):914CrossRefGoogle Scholar
- 2.Gebauer K (2006) Intermetallics 14(4):355CrossRefGoogle Scholar
- 3.Liu K, Ma YC, Gao M, Rao GB, Li YY, Wei K, Wu X, Loretto MH (2005) Intermetallics 13(9):925CrossRefGoogle Scholar
- 4.Froes FH, Suryanarayana C, Eliezer D (1992) J Mater Sci 27(19):5113. doi: 1007/BF00553381 CrossRefGoogle Scholar
- 5.Ward CH (1993) Int Mater Rev 38:79Google Scholar
- 6.Lipsitt HA (1985) In: Koch CC, Liu CT, Stoloff NS (eds) High temperature ordered intermetallic alloys. Materials Research Society, Pittsburgh, PA, p 351Google Scholar
- 7.Kim Y-W (1992) Acta Metal Mater 40(6):1121CrossRefGoogle Scholar
- 8.Vujic D, Li Z, Whang SH (1988) Metal Trans A Phys Metal Mater Sci 19A:2445CrossRefGoogle Scholar
- 9.Suryanarayana C (2001) Prog Mater Sci 46:1CrossRefGoogle Scholar
- 10.Gilman PS, Benjamin JS (1983) Annu Rev Mater Sci 13:279CrossRefGoogle Scholar
- 11.Bieler TR, Mishra RS, Mukherjee AK (1996) Annu Rev Mater Sci 26:75CrossRefGoogle Scholar
- 12.Mishra RS, Mukherjee AK, Mukhopadhyay DK, Suryanarayana C, Froes FH (1996) Scripta Mater 34(11):1765CrossRefGoogle Scholar
- 13.Imayev RM, Kaibyshev OA, Salishchev GA (1992) Acta Metal Mater 40(3):581CrossRefGoogle Scholar
- 14.Suryanarayana C (1998) In: ASM Handbook, vol 7. ASM International, Materials Parks, OH, p 80Google Scholar
- 15.Liu ZG, Raynova S, Zhang DL (2006) Metal Mater Trans A 37A:225CrossRefGoogle Scholar
- 16.Zhang DL (2004) Prog Mater Sci 49:537CrossRefGoogle Scholar
- 17.Raynova S, Cao P, Gabbitas B, Zhang D (2006) Int J Mod Phys B 20:4679CrossRefGoogle Scholar
- 18.Cuevas FG, Clintas J, Montes JM, Gallardo JM (2006) J Mater Sci 41:8339. doi: 10.1007/s10853-006-1029-0 CrossRefGoogle Scholar
- 19.Cullity BD (1956) Elements of X-ray diffraction. Addison-Wesley Reading, MassachusettsGoogle Scholar
- 20.Suryanarayana C (1995) Intermetallics 3(2):153CrossRefGoogle Scholar
- 21.Benjamin JS, Volin TE (1974) Metal Trans 5:1929CrossRefGoogle Scholar
- 22.Martelli S, Mazzone G, Vittori-Antisari MJ (1991) J Mater Res 6:499CrossRefGoogle Scholar
- 23.McDermott BT, Koch CC (1986) Scripta Metal 20:669CrossRefGoogle Scholar
- 24.Atzmon M (1990) Phys Rev Lett 64:487CrossRefGoogle Scholar
- 25.Li F, Ishihara KN, Shingu PH (1991) Metal Trans A 22:2849CrossRefGoogle Scholar
- 26.Bhattacharya P, Bellon P, Averback RS, Hales SJ (2004) J Alloys Compd 368(1–2):187CrossRefGoogle Scholar
- 27.Gerasimov KB, Pavlov SV (1996) J Alloys Compd 242(1–2):136CrossRefGoogle Scholar
- 28.Gerling R, Clemens H, Schimansky FP (2004) Adv Eng Mater 6:23CrossRefGoogle Scholar
- 29.Klassen T, Oehring M, Bormann R (1994) J Mater Res 9(1):47CrossRefGoogle Scholar
- 30.Oehring M, Appel F, Pfullmann T, Bormann R (1995) Appl Phys Lett 66(8):941CrossRefGoogle Scholar
- 31.Wenbin F, Lianxi H, Wenxiong H, Erde W, Xiaoqing L (2005) Mater Sci Eng A 403(1–2):186Google Scholar