Inventory management for a remanufacture-to-order production with multi-components (parts)
- 279 Downloads
In remanufacturing industries, inventory is significant because remanufacturing industries includes the stock of recycled products, stock of components (parts) after disassembly and refurbishing operation, stock of new parts purchased from manufacturers and stock of remanufactured products. Therefore, current research presents an approach to search an appropriate inventory policy for single product with multi-components for a third party remanufacturing company cooperated with the original equipment manufacturer (OEM). The third party for remanufacturing working in close cooperation with the OEM (such as dealer) can acquire the regional protection rules and can gain the technical support from the OEM. A general mathematical model is developed to describe the multiple components and multi-level inventory. Moreover, a case company problem is solved to validate the proposed model. Base on considered problem, the proposed model provided an efficient inventory management method to solve the situation in which remanufacturing company only recycled products but not components (parts). Furthermore, the presented model is significant to help the case company to set the best resource allocation by analyzing the impact on inventory policy from different replenishment quantities in remanufacturing process (recycling, disassembling and refurbishing). At last the proposed model is proved by a numerical experiment which used genetic algorithm (GA) to solve the inventory policy, and the result discusses the sensitivity analysis for model parameters in different replenishment quantities scenarios.
KeywordsRemanufacturing Original equipment manufacturing Multiple varieties Multi-level inventory Inventory management
This work has been supported by MOST (the Ministry of Science and Technology of China) under the Grants Nos. 2013AA040206, 2012BAF12B20, and 2012BAH08F04, and by the National Natural Science Foundation of China (Grants Nos. 51035001, 51121002 and 71131004), and National High Technology Research and Development Program of the P.R. China under Grant Nos. 2013AA040206
Conflict of interest
The author declares that there is no conflict of interests regarding the publication of this paper.
- Alinovi, A., Bottani, E., & Montanari, R. (2012). Reverse logistics: A stochastic EOQ-based inventory control model for mixed manufacturing/remanufacturing systems with return policies. International Journal of Production Research, 50(5), 1243–1264. doi: 10.1080/00207543.2011.571921.CrossRefGoogle Scholar
- Li, M., & Liu, G. (2008). Return policy for used products in remanufacturing system. In: Proceedings of the 38th international conference on computers and industrial engineering (Vol. 1–3).Google Scholar
- Lund, R. T. (1983). Remanufacturing: United States experience and implications for developing nations. Center for Policy Alternatives, Massachusetts Institute of Technology.Google Scholar
- Lund, R. T. (1996). The Remanufacturing industry-hidden giant. Research Report, Manufacturing Engineering Department, Boston University.Google Scholar
- Macedo, P. B., Alem, D., Santos, M., Junior, M. L., & Moreno, A. (2016). Hybrid manufacturing and remanufacturing lot-sizing problem with stochastic demand, return, and setup costs. International Journal of Advanced Manufacturing Technology, 82(5–8), 1241–1257. doi: 10.1007/s00170-015-7445-z.CrossRefGoogle Scholar
- Yazdian, S. A., Shahanaghi, K., & Makui, A. (2016). Joint optimisation of price, warranty and recovery planning in remanufacturing of used products under linear and non-linear demand, return and cost functions. International Journal of Systems Science, 47(5), 1155–1175. doi: 10.1080/00207721.2014.915355.