Journal of Intelligent Manufacturing

, Volume 27, Issue 6, pp 1273–1285 | Cite as

Motor fault detection and diagnosis using a hybrid FMM-CART model with online learning

Article

Abstract

In this paper, a hybrid online learning model that combines the fuzzy min–max (FMM) neural network and the Classification and Regression Tree (CART) for motor fault detection and diagnosis tasks is described. The hybrid model, known as FMM-CART, incorporates the advantages of both FMM and CART for undertaking data classification (with FMM) and rule extraction (with CART) problems. In particular, the CART model is enhanced with an importance predictor-based feature selection measure. To evaluate the effectiveness of the proposed online FMM-CART model, a series of experiments using publicly available data sets containing motor bearing faults is first conducted. The results (primarily prediction accuracy and model complexity) are analyzed and compared with those reported in the literature. Then, an experimental study on detecting imbalanced voltage supply of an induction motor using a laboratory-scale test rig is performed. In addition to producing accurate results, a set of rules in the form of a decision tree is extracted from FMM-CART to provide explanations for its predictions. The results positively demonstrate the usefulness of FMM-CART with online learning capabilities in tackling real-world motor fault detection and diagnosis tasks.

Keywords

Classification and regression tree Fault detection and diagnosis Fuzzy min–max neural network Induction motor 

Abbreviations

ARTMAP

Adaptive resonance theory mapping

CART

Classification and regression trees

CWRU

Case Western Reserve University

FFT

Fast Fourier transform

FMM

Fuzzy min–max

ID3

Iterative dichotomiser 3

LM

Levenberg–Marquardt

MCSA

Motor current signature analysis

MLP

Multi-layered perceptron

NEMA

National Electrical Manufacturers Association

PSD

Power spectral density

RSH

Rotor slot harmonics

Notes

Acknowledgments

This research is supported partially by RU014-2013 grant from University of Malaya.

References

  1. Almeida, A. T. (2006). Energy using product (EuP) directive preparatory study, lot 11: motors, analysis of existing technical and market information. DG TREN, Brussels.Google Scholar
  2. Aydın, İ., Karaköse, M., & Akın, E. (2012). An adaptive artificial immune system for fault classification. Journal of Intelligent Manufacturing, 23(5), 1489–1499.CrossRefGoogle Scholar
  3. Aydın, İ., Karaköse, M., & Akın, E. (2013). Combined intelligent methods based on wireless sensor networks for condition monitoring and fault diagnosis. Journal of Intelligent Manufacturing. doi: 10.1007/s10845-013-0829-8.
  4. Bacha, K., Salem, S. B., & Chaari, A. (2012). An improved combination of Hilbert and Park transforms for fault detection and identification in three-phase induction motors. International Journal of Electrical Power & Energy Systems, 43(1), 1006–1016.CrossRefGoogle Scholar
  5. Breiman, L., Friedman, J. H., Olshen, R. A., & Stone, C. J. (1984). Classification and regression trees. Belmont, CA: Chapman and Hall.Google Scholar
  6. Brotherton, T., Chadderdon, G., & Grabill, P. (1999). Automated rule extraction for engine vibration analysis. Proceedings Aerospace Conference, 3, 29–39.Google Scholar
  7. Efron, B., & Tibshirani, R. (1993). An introduction to the bootstrap. New York: Chapman and Hall.CrossRefGoogle Scholar
  8. Floreano, D., & Mattiussi, C. (2008). Bio-inspired artificial intellgience: Theories, methods, and technologies. Cambridge: The MIT Press.Google Scholar
  9. Han J., Kamber M., & Pei J. (2012). Data mining: Concepts and techniques (3rd ed.). MA, USA: Morgan Kaufmann.Google Scholar
  10. Hurst, K. D., & Habetler, T. G. (1997). A comparison of spectrum estimation techniques for sensorless speed detection in induction machines. IEEE Transactions on Industry Applications, 33(4), 898–905.CrossRefGoogle Scholar
  11. Jaber K., Abdullah R., & Rashid N. A. (2010). Indexing protein sequence/structure databases using decision tree: A preliminary study. In International symposium on information technology (pp. 844–849).Google Scholar
  12. Karuppanan, P., & Mahapatra, K. K. (2014). Active harmonic current compensation to enhance power quality. International Journal of Electrical Power & Energy Systems, 62, 144–151.CrossRefGoogle Scholar
  13. Loparo K. A. (2003). Bearings vibration data set, Case Western Reserve University. http://csegroups.case.edu/bearingdatacenter/pages/download-data-file
  14. Mikami, H., Ide, K., Takahashi, M., & Kajiwara, K. (1999). Dynamic harmonic field analysis of an inverter-fed induction motor for estimating harmonic secondary current and electromagnetic force. IEEE Transactions on Energy Conversion, 14(3), 464–470.CrossRefGoogle Scholar
  15. Mortada, M. A., Yacout, S., & Lakis, A. (2013). Fault diagnosis in power transformers using multi-class logical analysis of data. Journal of Intelligent Manufacturing. doi: 10.1007/s10845-013-0750-1.
  16. Nandi, S., & Toliyat, H. A. (2002). Novel frequency-domain-based technique to detect stator interturn faults in induction machines using stator-induced voltages after switch-off. IEEE Transactions on Industry Applications, 38(1), 101–109.CrossRefGoogle Scholar
  17. NEMA, Standards Publication MG 1–2009: Motors and generators. National Electrical Manufacturers Association, Virgina.Google Scholar
  18. Ozawa, S., Pang, S., & Kasabov, N. (2008). Incremental learning of chunk data for online pattern classification systems. IEEE Transactions on Neural Networks, 19(6), 1061–1074.CrossRefGoogle Scholar
  19. Pathak, A. N., Sehgal, M., & Christopher, D. (2011). A study on fraud detection based on data mining using decision tree. International Journal of Computer Science Issues, 8(3), 258–261.Google Scholar
  20. Pineda-Sanchez, M., Riera-Guasp, M., Perez-Cruz, J., & Puche-Panadero, R. (2013). Transient motor current signature analysis via modulus of the continuous complex wavelet: A pattern approach. Energy Conversion & Management, 73, 26–36.CrossRefGoogle Scholar
  21. Pires, V. F., Kadivonga, M., Martins, J. F., & Pires, A. J. (2013). Motor square current signature analysis for induction motor rotor diagnosis. Measurement, 46(2), 942–948.CrossRefGoogle Scholar
  22. Proakis, J. G., & Manolakis, D. K. (1995). Digital signal processing (3rd ed.). New Jersey: Prentice-Hall.Google Scholar
  23. Quteishat, A., Lim, C. P., & Tan, K. S. (2010). A modified fuzzy min–max neural network with a genetic-algorithm-based rule extractor for pattern classification. IEEE Transactions on Systems, Man, and Cybernetics, Part A, 40(3), 641–650.CrossRefGoogle Scholar
  24. Rickli, J. L., Camelio, J. A., Dreyer, J. T., & Pandit, S. M. (2011). Fault detection and prognosis of assembly locating systems using piezoelectric transducers. Journal of Intelligent Manufacturing, 22(6), 909–918.CrossRefGoogle Scholar
  25. Samaga, R. B. L., & Vittal, K. P. (2012). Comprehensive study of mixed eccentricity fault diagnosis in induction motors using signature analysis. International Journal of Electrical Power & Energy Systems, 35(1), 180–185.CrossRefGoogle Scholar
  26. Seera, M., & Lim, C. P. (2014). Online motor fault detection and diagnosis using a hybrid FMM-CART model. IEEE Transactions on Neural Networks and Learning Systems, 25(4), 806–812.CrossRefGoogle Scholar
  27. Sharifi, R., & Ebrahimi, M. (2011). Detection of stator winding faults in induction motors using three-phase current monitoring. ISA Transactions, 50(1), 14–20.CrossRefGoogle Scholar
  28. Simpson, P. K. (1992). Fuzzy min–max neural networks—part 1: Classification. IEEE Transactions on Neural Networks, 3(5), 776–786.CrossRefGoogle Scholar
  29. Singh, G. K., & Al Kazzaz, S. A. S. (2008). Development of an intelligent diagnostic system for induction machine health monitoring. IEEE Systems Journal, 2(2), 273–288.CrossRefGoogle Scholar
  30. The MathWorks Inc. (2011a). Communications System Toolbox\(^{\rm TM}\) User’s Guide. Natick, MA.Google Scholar
  31. The MathWorks Inc. (2011b). Statistics Toolbox\(^{\rm TM}\) User’s Guide. Natick, MA.Google Scholar
  32. The MathWorks Inc. (2011c). Neural Network Toolbox\(^{\rm TM}\) User’s Guide. Natick, MA.Google Scholar
  33. Tran, V. T., Yang, B. S., Oh, M. S., & Tan, A. C. C. (2009). Fault diagnosis of induction motor based on decision trees and adaptive neuro-fuzzy inference. Expert Systems with Applications, 36, 1840–1849.CrossRefGoogle Scholar
  34. U. S. Department of Energy. (2012). Energy Efficiency & Renewable Energy, Energy Tips: Motor Systems.Google Scholar
  35. Wang, C. C., & Too, G. P. J. (2002). Rotating machine fault detection based on HOS and artificial neural networks. Journal of Intelligent Manufacturing, 13(4), 283–293.CrossRefGoogle Scholar
  36. Xu, Z., Xuan, J., Shi, T., Wu, B., & Hu, Y. (2009). A novel fault diagnosis method of bearing based on improved fuzzy ARTMAP and modified distance discriminant technique. Expert Systems with Applications, 36(9), 11801–11807.Google Scholar
  37. Zhang, L., Xiong, G., Liu, H., Zou, H., & Guo, W. (2010). Bearing fault diagnosis using multi-scale entropy and adaptive neuro-fuzzy inference. Expert Systems with Applications, 37(8), 6077–6085. Google Scholar
  38. Zhang, Z., Wang, Y., & Wang, K. (2013). Fault diagnosis and prognosis using wavelet packet decomposition, Fourier transform and artificial neural network. Journal of Intelligent Manufacturing, 24(6), 1213–1227.CrossRefGoogle Scholar

Copyright information

© Springer Science+Business Media New York 2014

Authors and Affiliations

  • Manjeevan Seera
    • 1
  • Chee Peng Lim
    • 2
  • Chu Kiong Loo
    • 1
  1. 1.Faculty of Computer Science and Information TechnologyUniversity of MalayaKuala LumpurMalaysia
  2. 2.Centre for Intelligent Systems ResearchDeakin UniversityGeelongAustralia

Personalised recommendations