Journal of Applied Electrochemistry

, Volume 39, Issue 2, pp 303–309 | Cite as

EIS investigation of the deposition of trivalent chromium coatings on Al 6063 alloy

  • Hui Cheng Yu
  • Bai Zhen Chen
  • Xi Chang Shi
  • Hai Ying Wu
  • Bin Li
Original Paper

Abstract

The influence of five variables (i.e. deposition temperature, time, bath pH, and concentrations of Cr3+ compound (KCr(SO4)2) and H3PO4) on the preparation of Cr3+ coating on Al 6063 alloy was investigated using AC impedance spectroscopy (EIS) in 3.5 wt% NaCl. The optimal conditions were determined by AC impedance spectroscopy. The results indicated that the formation and quality of the coating were very sensitive to the deposition bath pH. A mechanism was proposed to explain the results. A simple model was derived and experimentally tested in terms of an equivalent circuit. Good agreement was found between the model predictions and the experimental results. The morphologies of the coated and uncoated electrodes were examined by scanning electron microscopy (SEM), and the results also support the proposed surface model.

Keywords

Chemical conversion coating Al alloy Trivalent chromium EIS Corrosion resistance 

Notes

Acknowledgement

This work was supported by the Natural Science Foundation of Hunan Province, China (No. 50175004).

References

  1. 1.
    Lancker VM (1967) Metallurgy of aluminium alloys. William Clowes and Sons, LondonGoogle Scholar
  2. 2.
    Mondolfo LF (1976) Aluminium alloys: structure and properties. Butterworths, LondonGoogle Scholar
  3. 3.
    Pardo A, Merino MC, Arrabal R, Feli′u S Jr, Viejo F, Carboneras M (2006) Electrochim Acta 51:4367CrossRefGoogle Scholar
  4. 4.
    Deflorian F, Rossi S, Fedrizzi L, Bonora PL (2005) Prog Org Coat 52:271CrossRefGoogle Scholar
  5. 5.
    Yu XW, Cao CN, Yao ZM, Zhao DR, Yin ZG (2000) Mater Sci Eng A284:56Google Scholar
  6. 6.
    Directive 2002/95/EC of the European Parliament and the Council on the Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment (2003) Off J Eur Union, 27 Jan 2003 Google Scholar
  7. 7.
    Hamdy AS (2006) Mater Lett 60:2633CrossRefGoogle Scholar
  8. 8.
    Battocchi D, Simoes AM, Tallman DE, Bierwagen GP (2006) Corros Sci 48:2226CrossRefGoogle Scholar
  9. 9.
    Yue TM, Yan LJ, Chan CP, Dong CF, Man HC, Pang GKH (2004) Surf Coat Technol 179:158CrossRefGoogle Scholar
  10. 10.
    Mary Whitten C, Lin CT (2000) Prog Org Coat 38:151CrossRefGoogle Scholar
  11. 11.
    Deck PD, Moon M, Sujdak RJ (1998) Prog Org Coat 34:39CrossRefGoogle Scholar
  12. 12.
    Kok WH, Sun X, Shi L, Wong KC, Mitchell KAR (2001) J Mater Sci 36:3941CrossRefGoogle Scholar
  13. 13.
    Hamdy AS, Beccaria A, Traverso P (2005) J Appl Electrochem 35:467CrossRefGoogle Scholar
  14. 14.
    Bibber JW (2001) Met Finish 65(12):15CrossRefGoogle Scholar
  15. 15.
    Li XQ, Cheng DQ, Yu QQ (2005) Chemical conversion coatings and its application, 1st edn. China Machine Press, Beijing (in Chinese)Google Scholar
  16. 16.
    Hamdy AS, Shoeib MA, Hady H, Abdel Salam OF (2008) J Appl Electrochem (in press). doi  10.1007/s10800-007-9451-9
  17. 17.
    Hassani Sh, Raeissi K, Golozar MA (2008) J Appl Electrochem (in press). doi  10.1007/s10800-008-9488-4
  18. 18.
    Sulka GD, Moshchalkov V, Borghs G, Celis JP (2007) J Appl Electrochem 37:789CrossRefGoogle Scholar
  19. 19.
    Hasenay D, Seruga M (2007) J Appl Electrochem 37:1001CrossRefGoogle Scholar
  20. 20.
    Hazzazi OA (2007) J Appl Electrochem 37:933CrossRefGoogle Scholar
  21. 21.
    Bhatia P (2007) Corrosion resistant trivalent chromium phosphated chemical conversion coatings. US Patent 7,018,486, 20 Feb 2007Google Scholar
  22. 22.
    Diaddario LL, Marzano JM (2006) Trivalent chromate conversion coating. US Patent 7,029,541, 18 Feb 2006Google Scholar
  23. 23.
    Yu HC, Chen BZ, Shi XC, Sun XL, Li B (2008) Mater Lett 62:2828CrossRefGoogle Scholar
  24. 24.
    Campestrini P, Van Westing EPM, De Wit JHW (2001) Electrochim Acta 46:2631CrossRefGoogle Scholar
  25. 25.
    Levi MD, Wang C, Aurbach D (2004) J Electroanal Chem 561:1CrossRefGoogle Scholar
  26. 26.
    Song FM, Jones DA, Kirk DW (2005) Corrosion 61(2):145CrossRefGoogle Scholar
  27. 27.
    Rout TK, Bandyopadhyay N, Venugopalan T (2006) Surf Coat Technol 201:1022CrossRefGoogle Scholar
  28. 28.
    Pearson RG (1968) J Chem Educ 45:581CrossRefGoogle Scholar

Copyright information

© Springer Science+Business Media B.V. 2008

Authors and Affiliations

  • Hui Cheng Yu
    • 1
  • Bai Zhen Chen
    • 1
  • Xi Chang Shi
    • 1
  • Hai Ying Wu
    • 2
  • Bin Li
    • 3
  1. 1.School of Metallurgical Science and EngineeringCentral South UniversityChangshaChina
  2. 2.Guangzhou Non-Ferrous Metal Research InstituteGuangzhouChina
  3. 3.Center of Modern Testing and AnalysisCentral South UniversityChangshaChina

Personalised recommendations