Journal of Applied Electrochemistry

, Volume 35, Issue 5, pp 473–478 | Cite as

Effect of surface preparation prior to cerium pre-treatment on the corrosion protection performance of aluminum composites

Article

Abstract

The effect of surface preparation prior to cerium treatment on the corrosion protection of AA6061 T6–10% Al2O3 in NaCl solution was investigated using electrochemical impedance spectroscopy and DC polarization techniques. A new surface preparation method consisted of pre-etching followed by oxide-thickening is proposed. Optical microscope and scanning electron microscopy showed a marked decrease in the number and depth of pits for the pre-etched as compared to the as-polished specimens. X-ray photoelectron spectroscopy revealed that pre-etching eliminated the active sites where the chloride ions can adsorb. Simultaneously, the adsorption of cerium ions is uniformly on the surface. The oxide-thickening step has a vital role in the protection mechanism. It was found that presence of a thick oxide layer completely changed the mechanism of protection.

Keywords

aluminium composite cerium pretreatment corrosion protection EIS surface preparation 

Preview

Unable to display preview. Download preview PDF.

Unable to display preview. Download preview PDF.

References

  1. 1.
    Bethencourt, M., Botana, F.J., Calvino, J.J., Marcos, M.M., Rodrìguez-Chacòn, M.A. 1998Corr. Sci.401803Google Scholar
  2. 2.
    J.W. Bibber, US Patent 4, 755, 224, Aug. 17, 1987Google Scholar
  3. 3.
    Bibber, J.W. 1998Met. Finish.428Google Scholar
  4. 4.
    J.W. Bibber, ‘The NACE International Annual Conference and Corrosion Show’, CORROSION 95, Paper No. 392, 1995Google Scholar
  5. 5.
    A.S. Hamdy and A.M. Beccaria, ‘A chrome free pretreatment for aluminum composites’, 9th European Conference on Application of Surface and Interface Analysis, ECASIA’01, 30 September–5␣October, Avignon, France (2001)Google Scholar
  6. 6.
    M.A. Stranick, CORROSION 85, Paper No. 380 (NACE, Houston, TX, 1985)Google Scholar
  7. 7.
    El-Sobki, K.M., Ismail, A.A., Ashour, S., Khedr, A.A., Shalaby, L.A. 1981Corr. Prev. Control287Google Scholar
  8. 8.
    Moshier, W.C., Davis, G.D. 1990Corrosion4643Google Scholar
  9. 9.
    Shaw, B.A., Davis, G.D., Fritz, T.L., Olver, K.A. 1990J. Electrochem. Soc.137359Google Scholar
  10. 10.
    Badawy, W.A., Al-Kharafi, F.M., El-Azab, A.S. 1999Corr. Sci.41709Google Scholar
  11. 11.
    A.J. Davenport, A.J. Aldykiewicz Jr, H.S. Isaacs, M.W. Kendigs and A.M. Mundy, Proceedings of the symposium on X-ray methods, in ‘Corrosion and Interfacial Electrochemistry’ (edited by The Electrochemical Society, Pennington, NJ, 1992) Vol. 92-I, p. 306Google Scholar
  12. 12.
    Cook, R.L.,Jr., Taylor, S.R. 2000Corrosion56321Google Scholar
  13. 13.
    Hamdy, A.S., Beccaria, A.M. 2001Corr. Prev. Control48143Google Scholar
  14. 14.
    Greenwood, N.N., Earnshaw, A. 1984Chemistry of ElementsPergamon pressOxford, England, p. 1437Google Scholar
  15. 15.
    Haley, T.J. 1965J. Pharm. Sci.54633Google Scholar
  16. 16.
    Hinton, B.R.W., Arnott, D.R., Ryan, N.E. 1987Mater. Perform.842Google Scholar
  17. 17.
    Hinton, B.R.W., Arnott, D.R., Ryan, N.E. 1986Mater. Forum9162Google Scholar
  18. 18.
    A. Hughes, B.R.W. Hinton, R. Taylor, M. Henderson, K. Nelson, L. Wilson and S.A. Nugent, International Patent application No. PCT/AU94/00539, International Patent No.WO95/08008Google Scholar
  19. 19.
    Lin, S., Shih, H., Mansfeld, F. 1992Corr. Sci.331331Google Scholar
  20. 20.
    M. Dabalà, L. Armelao, A. Buchberger and L. Calliari, 2nd International Symposium on Aluminum Surface Science and Technology, UMIST, Manchester, England, 21–25 May (2000), Paper No. 97Google Scholar
  21. 21.
    Hinton, B.R.W., Arnott, D.R., Ryan, N.E. 1987Mater. Aust.1918Google Scholar
  22. 22.
    Hamdy, A.S., Beccaria, A.M., Spiniello, R. 2001Corr. Prev. Control48101Google Scholar
  23. 23.
    A.S. Hamdy, A.M. Beccaria and P. Traverso, ‘Corrosion protection of aluminum metal-matrix composites by cerium conversion coatings’, 9th European Conference on Application of Surface and Interface Analysis, ECASIA’01, Avignon, France, 30 September–5␣October (2001)Google Scholar
  24. 24.
    Music, S. 1986J. Radioanal. Nucl. Chem99161Google Scholar
  25. 25.
    A.S. Hamdy, Ph.D. Dissertation, University of Cairo (2003)Google Scholar

Copyright information

© Springer 2005

Authors and Affiliations

  1. 1.Central Metallurgical R&D InstituteCMRDICairoEgypt
  2. 2.Istituto per la Corrosione Marina dei Metalli – CNRGenovaItaly

Personalised recommendations