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Cellulose

, Volume 21, Issue 6, pp 4497–4509 | Cite as

O-acetyl galactoglucomannan esters for barrier coatings

  • Victor KisonenEmail author
  • Chunlin Xu
  • Roger Bollström
  • Jonas Hartman
  • Hille Rautkoski
  • Maristiina Nurmi
  • Jarl Hemming
  • Patrik Eklund
  • Stefan Willför
Original Paper

Abstract

A major enhancement of grease and water vapor barrier properties was accomplished with a 1–10 g/m2 coating of O-acetyl galactoglucomannan (GGM) ester or with GGM coatings applied as water dispersions on cartonboard. GGMs were esterified with phthalic and benzoic anhydrides, respectively. The novel phthalic esters of GGM (GGM-Ph) were characterized with HPLC, NMR, and matrix-assisted laser desorption/ionization with mass spectrometry (MALDI-TOF-MS). The degree of substitution of GGM-Ph was obtained by 1H NMR, 13C NMR, and HPLC. The GGM esters and GGM were coated onto cartonboard, and they demonstrated good moisture and very good grease resistance even with thin 1–3 g/m2 coatings. The time for penetration of 0.1 % rapeseed oil was 54 h with the 2.4 g/m2 coating thickness. The lowest water vapor transmission value was 39 g/m2/24 h with 9.7 g/m2 coating. The GGM esters had clearly higher water resistance and slightly higher grease barrier values than native GGM. High-molar-mass-based GGM (50 kg/mol) and GGM-Ph rendered better water vapor and grease barrier properties than low-molar-mass GGM (9 kg/mol) and GGM-Ph. The GGM-based coatings can be safely used on an industrial scale as water was used as a solvent. As obtained from non-food-based side-stream wood-based resources, GGM and GGM esters project a sustainable and modern conception for barrier purposes in food packaging.

Keywords

Galactoglucomannan Hemicellulose esters Grease barrier WVTR Thin coating Biopolymer 

Notes

Acknowledgments

This work was carried out in the framework of the Future Biorefinery Project of the Finnish Funding Agency for Technology and Innovation and FIBIC, Ltd. This work was also part of the activities of the Åbo Akademi Process Chemistry Centre. We thank Jani Kniivilä at the Laboratory of Paper Coating and Converting for providing the software for the optical measurements and guiding the picture analysis. We thank Andrey Pranovich in our laboratory for the expertise in chromatography and, in general, Linus Silvander for performing SEM analysis. We thank Johanna Lahti and Hanna Christophliemk at Tampere University of Technology for helping with the grease barrier determination, and Francisco Vilaplana from the Royal Institute of Technology in Stockholm is thanked for the MALDI-TOF-MS analysis. Stora Enso is thanked for providing the cartonboards for testing.

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Copyright information

© Springer Science+Business Media Dordrecht 2014

Authors and Affiliations

  • Victor Kisonen
    • 1
    Email author
  • Chunlin Xu
    • 1
    • 2
  • Roger Bollström
    • 3
  • Jonas Hartman
    • 4
  • Hille Rautkoski
    • 4
  • Maristiina Nurmi
    • 3
  • Jarl Hemming
    • 1
  • Patrik Eklund
    • 5
  • Stefan Willför
    • 1
  1. 1.Laboratory of Wood and Paper Chemistry, Process Chemistry CentreÅbo Akademi UniversityTurkuFinland
  2. 2.Wallenberg Wood Science CenterKTH, The Royal Institute of TechnologyStockholmSweden
  3. 3.Laboratory of Paper Coating and ConvertingÅbo Akademi UniversityTurkuFinland
  4. 4.VTT Technical Research CenterEspooFinland
  5. 5.Laboratory of Organic ChemistryÅbo Akademi UniversityTurkuFinland

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