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Cellulose

, Volume 21, Issue 4, pp 3023–3030 | Cite as

Maintaining hand and improving fire resistance of cotton fabric through ultrasonication rinsing of multilayer nanocoating

  • Tyler Guin
  • Michelle Krecker
  • Aaron Milhorn
  • Jaime C. GrunlanEmail author
Original Paper

Abstract

Thin films of environmentally benign polyelectrolytes, cationic chitosan (CH) and anionic poly(sodium phosphate) (PSP), were deposited on cotton fabric via layer-by-layer (LbL) assembly to reduce flammability. This CH–PSP nanocoating promotes charring of the cotton, rendering the fabric self-extinguishing. The coated fabric was rinsed in an ultrasonication bath between deposition steps to improve the softness (i.e., hand) of the coated fabric. Ultrasonication is believed to remove weakly adhered polyelectrolyte, preventing the fabric from becoming stiff, while improving anti-flammable behavior at a given coating weight. At 17 bilayers, only 9.1 wt% was added to the cotton, yet the coated cotton consistently passed vertical flame testing. Electron microscopy provides evidence of intumescence and confirms the cleaner deposition afforded by ultrasonication. The reduction in peak heat release rate and total heat release, as measured by micro cone calorimetry, were 73 and 81 % respectively, which is a new benchmark in LbL flame retardant coating on cotton. The mechanical properties of the fabric were measured using the Kawabata evaluation system, which showed that ultrasonication rinsing significantly improved the hand. The ability to render cotton fabric self-extinguishing, while maintaining a soft hand, marks a major milestone in the development of these environmentally-benign nanocoatings.

Keywords

Layer-by-layer assembly Fabric hand Multilayer Flame retardant Cotton 

Abbreviations

OSHA

Occupational Safety and Health Administration

FR

Flame retardant

BL

Bilayer

LbL

Layer by layer

CH

Chitosan

PSP

poly(sodium phosphate)

QCM

Quartz crystal microbalance

VFT

Vertical flame test

SEM

Scanning electron microscopy

TGA

Thermogravimetric analysis

MCC

Micro cone calorimetry

THR

Total heat release

HRR

Heat release rate

KES

Kawabata evaluation system

Notes

Acknowledgments

The authors acknowledge financial support from the Fire Research Division of the Engineering Laboratory (EL) at the National Institute of Standards and Technology (NIST). The FE-SEM acquisition was supported in part by the National Science Foundation under Grant No. DBI-0116835.

Supplementary material

Supplementary material 1 (MPG 19179 kb)

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Copyright information

© Springer Science+Business Media Dordrecht 2014

Authors and Affiliations

  • Tyler Guin
    • 1
  • Michelle Krecker
    • 1
  • Aaron Milhorn
    • 1
  • Jaime C. Grunlan
    • 1
    Email author
  1. 1.Department of Mechanical EngineeringTexas A&M UniversityCollege StationUSA

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