Skip to main content
Log in

Coating mortars based on mining and industrial residues

  • ORIGINAL ARTICLE
  • Published:
Journal of Material Cycles and Waste Management Aims and scope Submit manuscript

Abstract

The present work assesses the feasibility of using mining and industrial residues as aggregates of coating mortars in terms of building thermal performance. For this purpose, we investigated four types of aggregates (river sand—REF, iron ore tailings—IOT, friable quartzite—QTZ, and steelmaking slag—SLG). Initially, the specific gravity (density) and thermal conductivity of the residue-based mortars were experimentally obtained. Subsequently, a sensitivity analysis was performed through energy simulations of two existing dwellings. Mortars with SLG and IOT presented the best performance due to their low thermal conductivity and, more importantly, their high density. Mortars with SLG presented 64% of thermal performance classifications as “superior” and “intermediate”, versus an average of 53% for the other aggregates. They were followed by those with IOT, REF and lastly those with QTZ. Therefore, these mortars are cost-effective and sustainable solutions to passively improve the thermal performance of buildings, as well as to mitigate the impacts of the disposal of these residues.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13

Similar content being viewed by others

References

  1. IEA (2013) Transition to sustainable buildings—strategies and opportunities to 2050. International Energy Agency, Paris

  2. Sadineni S, Madala S, Boehm R (2011) Passive building energy savings: a review of building envelope components. Renew Sustain Energy Rev 15:3617–3631

    Google Scholar 

  3. Nguyen AT, Reiter S (2014) Passive designs and strategies for low-cost housing using simulation-based optimization and different thermal comfort criteria. J Build Perform Simul 7(1):68–81

    Google Scholar 

  4. Figueirôa S (2014) Mining in Brazil, encyclopedia of the history of science, technology, and medicine in non-western cultures

  5. Edraki M, Baumgartl T, Manlapig E, Bradshaw D, Franks DM, Moran CJ (2014) Designing mine tailings for better environmental, social and economic outcomes: a review of alternative approaches. J Clean Prod 84:411–420

    Google Scholar 

  6. Galvão JLB, Andrade HD, Brigolini GJ, Peixoto RAF, Mendes JC (2018) Reuse of iron ore tailings from tailings dams as pigment for sustainable paints. J Clean Prod 200:412–422

    Google Scholar 

  7. Tuladhar R, Yin S (2019) Sustainability of using recycled plastic fiber in concrete. In: Use of recycled plastics in eco-efficient concrete. Woodhead Publishing, pp 441–460. https://www.sciencedirect.com/book/9780081026762/use-of-recycled-plastics-in-eco-efficient-concrete#book-description

  8. Gonçalves DR, Fontes WC, Mendes JC, Silva GJ, Peixoto RA (2016) Evaluation of the economic feasibility of a processing plant for steelmaking slag. Waste Manag Res 34(2):107–112

    Google Scholar 

  9. Sant’Ana Filho JN, Da Silva SN, Silva GC, Mendes JC, Peixoto RAF (2017) Technical and environmental feasibility of interlocking concrete pavers with iron ore tailings from tailings dams. J Mater Civ Eng 29(9):104

    Google Scholar 

  10. Silva M, De Souza B, Mendes J, Brigolini G, Da Silva S, Peixoto R (2016) Feasibility study of steel slag aggregates in precast concrete pavers. ACI Mater J 113(4):439–446

    Google Scholar 

  11. Fontes W, Mendes J, Silva S, Peixoto R (2016) Mortars for laying and coating produced with iron ore tailings from tailing dams. Constr Build Mater 112:988–995

    Google Scholar 

  12. Fontes W, Costa E, Mendes J, Fontes G, Brigolini G, Peixoto R (2018) Iron ore tailings in the production of cement tiles: a value analysis on building sustainability. Ambiente Construído 18(4):395–412

    Google Scholar 

  13. Weishi L, Guoyuan L, Ya X, Qifei H (2018) The properties and formation mechanisms of eco-friendly brick building materials fabricated from low-silicon iron ore tailings. J Clean Prod 204:685–692

    Google Scholar 

  14. Ma BG, Cai LX, Li XG, Jian SW (2016) Utilization of iron tailings as substitute in autoclaved aerated concrete: physico-mechanical and microstructure of hydration products. J Clean Prod 127:162–171

    Google Scholar 

  15. de Carvalho JMF, de Melo TV, Fontes WC, dos Santos Batista JO, Brigolini GJ, Peixoto RAF (2019) More eco-efficient concrete: an approach on optimization in the production and use of waste-based supplementary cementing materials. Constr Build Mater 206:397–409

    Google Scholar 

  16. Carvalho J, Borges M, Januzzi R, Peixoto R, Cury A (2014) Study of the mechanical behavior of blocks for structural masonry produced with steel slag in substitution of natural aggregates. Mason Int 30(2):31–38

    Google Scholar 

  17. Rondi L, Bregoli G, Sorlini S, Cominoli L, Collivignarelli C, Plizzari G (2016) Concrete with EAF steel slag as aggregate: a comprehensive technical and environmental characterisation. Compos B Eng 90:195–202

    Google Scholar 

  18. Faraone N, Tonello G, Furlani EMS (2009) Steelmaking slag as aggregate for mortars: effects of particle dimension on compression strength. Chemosphere 77(8):1152–1156

    Google Scholar 

  19. Ramirio RF, Pamplona DRP, Francklin Junior I, Collares EG (2008) Comparative study of quartzite tailings with other aggregates commercially used as building materials in the Southwest of Minas Gerais. Ciência et Praxis 1(1):25–32

    Google Scholar 

  20. Adom-Asamoah M, Tuffour YA, Afrifa RO, Kankam CK (2014) Strength characteristics of hand-quarried partially-weathered quartzite aggregates in concrete. Am J Civ Eng 2(5):134–142

    Google Scholar 

  21. Santos D (2015) Total substitution of the natural aggregate by friable quartzite for the production of mixed mortars for laying and coating. Federal University of Ouro Preto (Master's Thesis) (in Portuguese), Ouro Preto

  22. Dias L, Mol R, Campos P, Mendes J, Peixoto R (2017) Quartz mining residue for production of tile mortars. In: Proceedings of 22nd CBECiMat, Natal

  23. Corinaldesi V, Mazzoli A, Moriconi G (2011) Mechanical behaviour and thermal conductivity of mortars containing waste rubber particles. Mater Des 32(3):1646–1650

    Google Scholar 

  24. Benmansour N, Agoudjil B, Gherabli A, Kareche A, Boudenne A (2014) Thermal and mechanical performance of natural mortar reinforced with date palm fibers for use as insulating materials in building. Energy Build 81:98–104

    Google Scholar 

  25. Rashad A (2016) Cementitious materials and agricultural wastes as natural fine aggregate replacement in conventional mortar and concrete. J Build Eng 5:119–141

    Google Scholar 

  26. Franco L, Mendes J, Costa L, Pira R, Peixoto R (2019) Design and thermal evaluation of a social housing model conceived with bioclimatic principles and recycled aggregates. Sustain Cities Soc 51:101725

    Google Scholar 

  27. Lin LK, Kuo TM, Hsu YS (2016) The application and evaluation research of coffee residue ash into mortar. J Mater Cycles Waste Manag 18(3):541–551

    Google Scholar 

  28. Marvila MT, Alexandre J, de Azevedo AR, Zanelato EB (2019) Evaluation of the use of marble waste in hydrated lime cement mortar based. J Mater Cycles Waste Manag 21(5):1250–1261

    Google Scholar 

  29. Sá AV, Azenha M, de Sousa H, Samagaio A (2012) Thermal enhancement of plastering mortars with phase change materials: experimental and numerical approach. Energy Build 49:16–27

    Google Scholar 

  30. Fernandes MS, Rodrigues E, Gaspar AR, Costa JJ, Gomes Á (2019) The impact of thermal transmittance variation on building design in the Mediterranean region. Appl Energy 239:581–597

    Google Scholar 

  31. ABNT (2004) NBR 10007 - sampling of solid waste. Brazilian Association of Technical Standards, Rio de Janeiro

  32. ABNT (2003) NBR NM 248 - aggregates - sieve analysis of fine and coarse aggregates. Brazilian Association of Technical Standards, Rio de Janeiro

  33. ABNT (2009) NBR NM 52 - fine aggregate - determination of the bulk specific gravity and apparent specific gravity. Brazilian Association of Technical Standards, Rio de Janeiro

  34. ABNT (2005) NBR 13276 - mortars applied on walls and ceilings - preparation of mortar for unit masonry and rendering with standard consistence index. Rio de Janeiro

  35. ABNT (2005) NBR 13280 - mortars applied on walls and ceilings - determination of the specific gravity in the hardened stage. Brazilian Association of Technical Standards, Rio de Janeiro

  36. ABNT (2009) NBR 9778 - hardened mortar and concrete - determination of absorption, voids and specific gravity. Brazilian Association of Technical Standards, Rio de Janeiro

  37. ABNT (2005) NBR 15220 - thermal performance in buildings. Rio de Janeiro

  38. ABNT (2013) NBR 15575 - residential buildings—performance. Brazilian Association of Technical Standards, Rio de Janeiro

  39. Oliveira RD, de Souza RVG, Mairink AJM, Rizzi MTG, da Silva RM (2015) Thermal comfort for users according to the Brazilian housing buildings performance standards. Energy Proc 78:2923–2928

    Google Scholar 

  40. Yang L, Yan H, Lam JC (2014) Thermal comfort and building energy consumption implications–a review. Appl Energy 115:164–173

    Google Scholar 

  41. Siwinska A, Garbalinska H (2011) Thermal conductivity coefficient of cement-based mortars as air relative humidity function. Heat Mass Transf 47(1):1077–1087

    Google Scholar 

  42. Sébaı̈bi Y, Dheilly RM, Quenuedec M (2003) Study of the water-retention capacity of a lime–sand mortar: influence of the physicochemical characteristics of the lime. Cement Concr Res 33(5):689–696

    Google Scholar 

  43. Mendes J, Barreto R, Paula A, Elói F, Brigolini G, Peixoto R (2019) On the relationship between morphology and thermal conductivity of cement-based composites. Cement Concr Compos 104:103365

    Google Scholar 

  44. Burger N, Laachachi A, Ferriol M, Lutz M, Toniazzo V, Ruch D (2016) Review of thermal conductivity in composites: mechanisms, parameters and theory. Prog Polym Sci 61:1–28

    Google Scholar 

  45. Smith DS, Alzina A, Bourret J, Nait-Ali B, Pennec F, Tessier-Doyen N et al (2013) Thermal conductivity of porous materials. J Mater Res 28(17):2260–2272

    Google Scholar 

  46. Lamberts R, Dutra L, Pereira F (1997) Energy efficiency in architecture. Eletrobrás Procel, Rio de Janeiro

    Google Scholar 

  47. Lam J, Wan K, Tsang C, Yang L (2008) Building energy efficiency in different climates. Energy Convers Manag 49(8):2354–2366

    Google Scholar 

  48. Bustamante W, Bobadilla A, Navarrete B, Vidal S, Saelzer G (2009) Thermal improvement of perforated ceramic bricks. Revista de la Construcción 8(1):24–35

    Google Scholar 

  49. Tubelo R, Rodrigues L, Gillott M, Soares JCG (2018) Cost-effective envelope optimisation for social housing in Brazil's moderate climates zones. Build Environ 133:213–227

    Google Scholar 

  50. Paulsen JS, Sposto RM (2013) A life cycle energy analysis of social housing in Brazil: case study for the program “MY HOUSE MY LIFE”. Energy and Buildings 57:95–102

    Google Scholar 

  51. Patinoa EDL, Siegel JA (2018) Indoor environmental quality in social housing: a literature review. Build Environ 131:231–241

    Google Scholar 

  52. Mendes J, Moro T, Figueiredo A, Silva K, Silva G, Silva G, Peixoto R (2017) Mechanical, rheological and morphological analysis of cement-based composites with a new LAS-based air entraining agent. Constr Build Mater 145:648–661

    Google Scholar 

  53. Mendes J, Pinto P, Silva H, Barreto R, Moro T, Peixoto R (2019) macroporous mortars for laying and coating. Revista de la Construccion 18(1):29–41

    Google Scholar 

  54. Defáveri KCS, Mendes JC, de Carvalho JMF, Fontes WC, Peixoto RAF, Brigolini GJS (2019) Glass wool residue: a potential supplementary cementitious material. ACI Mater J 116(4):43–49

    Google Scholar 

  55. Silva KDC, Silva GC, Natalli JF, Mendes JC, Silva GJB, Peixoto RAF (2018) Rock wool waste as supplementary cementitious material for portland cement-based composites. ACI Mater J 115(5):653–661

    Google Scholar 

  56. Khedari J, Suttisonk B, Pratinthong N, Hirunlabh J (2001) New lightweight composite construction materials with low thermal conductivity. Cement Concr Compos 23(1):65–70

    Google Scholar 

  57. Raheem AA, Adesanya DA (2011) A study of thermal conductivity of corn cob ash blended cement mortar. Pac J Sci Technol 12(2):106–111

    Google Scholar 

Download references

Acknowledgements

This study was financed in part by the Coordenação de Aperfeiçoamento de Pessoal de Nível Superior – Brasil (CAPES) – Finance Code 001. We gratefully acknowledge the agencies FAPEMIG (Fundação de Amparo à Pesquisa do Estado de Minas Gerais, Brazil) and CNPq (Conselho Nacional de Desenvolvimento Científico e Tecnológico, Brazil) for providing financial support. We are also grateful for the infrastructure and collaboration of the Research Group on Solid Wastes (RECICLOS—CNPq) and the Comfort Research Centre of UFOP (NUPECON).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Júlia Castro Mendes.

Ethics declarations

Conflict of interest

The authors declare that they have no conflict of interest.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Castro Mendes, J., Barreto, R.R., de Freitas Vilaça, V. et al. Coating mortars based on mining and industrial residues. J Mater Cycles Waste Manag 22, 1569–1586 (2020). https://doi.org/10.1007/s10163-020-01051-0

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s10163-020-01051-0

Keywords

Navigation