Outcomes of a prospective multi-center trial of a second-generation composite mesh for open ventral hernia repair
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Composite mesh prostheses incorporate properties of multiple materials for use in open ventral hernia repair (OVHR). This study examines clinical outcomes in patients who underwent OVHR with a polypropylene/expanded polytetrafluoroethylene (ePTFE) composite graft containing a novel polydioxanone (PDO) absorbable ring to facilitate placement and graft positioning.
Data were prospectively collected on consecutive patients undergoing OVHR using a synthetic composite mesh. Seven centers enrolled patients during the study period. All patients underwent a standardized surgical procedure consisting of OVHR with sublay intraperitoneal placement of mesh. Mesh fixation was accomplished with peripheral tacks and transfascial sutures.
One hundred and nineteen patients underwent OVHR with the composite mesh. Average age was 55.8 years; there were 71 (59.7 %) females and 48 (40.3 %) males with mean BMI of 33.5 ± 7.1 kg/m2. One hundred and two (85.7 %) patients presented with primary ventral hernias. Mean defect size was 13.6 cm2, and mean mesh size was 113.6 cm2. Most patients (67 %) were discharged the day of surgery. Twelve patients (10.1 %) experienced complications in the perioperative time period primarily consisting of seroma (4.2 %) and ileus (1.7 %). Two patients required reoperation and mesh removal in the early postoperative period for infection and herniorrhaphy site pain, respectively. There was a decline in pain and movement limitation scores between baseline and 1-year follow-up. Six-month (n = 109) and twelve-month (n = 99) follow-up revealed no hernia recurrences (95 % CI 0–3 %, and 0–4 %, respectively).
The use of this second-generation composite mesh was associated with no hernia recurrences and a low complication rate after open ventral hernia repair.
KeywordsVentral hernia repair Composite mesh Outcomes
Ventral hernias are commonly encountered by surgeons with an incidence of up to 20 % following laparotomy [1, 2, 3]. Surgical decision-making for the repair of ventral and incisional hernias includes the type and technique of repair to be performed and if prosthetic mesh material is to be used, what type of material is best suited in order to provide the most optimal repair. While the use of mesh for abdominal wall reconstruction has significantly reduced hernia recurrence as compared to primary repair [4, 5, 6], there is no consensus as to which mesh provides the best possible repair. As a result, a tremendous amount of research has gone into the development of new and different prosthetic grafts for use in ventral hernia repair, with each new innovation attempting to reduce detriments seen with its predecessor.
In this study, we performed a post-market assessment of the clinical and procedural outcomes of open ventral hernia repair performed using a second-generation composite graft. The primary endpoint was the evaluation of hernia recurrence with secondary endpoints including perioperative, short-term and long-term complications, changes in quality of life as assessed by the Carolinas Comfort Scale survey , and procedure time.
Institutional Review Board approval was obtained and data were prospectively collected on consecutive patients undergoing open ventral hernia repair using the Ventrio™ Hernia Patch (C.R. Bard; Davol Inc. Warwick, RI). Seven sites contributed to patient accrual: Carolinas Medical Center, Charlotte, NC; Gaston Memorial Hospital, Gastonia, NC; Medical Park Hospital, Winston-Salem, NC; Sacred Heart Health System, Pensacola, FL; St. Francis Medical Center, Peoria, IL; Sutter General Hospital, Sacramento, CA; and Rush University Medical Center, Chicago, IL. Inclusion criteria were the following: age ≥18 years, ability to undergo study procedure and provide informed consent, and presence of a ventral hernia requiring open surgical repair. Exclusion criteria included participation in another drug or device study, life expectancy <2 years, clinical symptoms of infected hernia site, or evidence of contaminated or clean contaminated fields. Demographic, operative, perioperative, and postoperative data for each patient were collected at each participating institution.
Adverse events in this study were defined as any undesirable clinical event occurring in the abdominal wall, involving abdominal organs, or judged to be related to the surgical procedure or the Ventrio™ Hernia Patch. Adverse events were further divided according to their relationship to the device or surgical procedure performed with subcategories defined as definitely, possible or not related to the device or procedure. Relationship of the adverse event to the device or surgical procedure was determined by the operating surgeon in regard to their respective patients. Adverse events were also classified by the intensity experienced by the subject as mild, moderate, or severe. Mild events included awareness of a sign or symptom that does not interfere with the subject’s activity and is resolved without treatment or sequelae. Moderate events may interfere with the subject’s activity and require additional treatment or intervention while severe events definitely cause significant discomfort to the subject and require additional treatment with additional sequelae.
Perioperative adverse events occurred within 14 days of the hernia repair. Early postoperative events occurred between 15 days and 6 months following surgery, and late postoperative events occurred greater than 6 months after hernia repair.
Patient follow-up was reported at postoperative visits on the following time points: 2 weeks, 6 months, and 1 year with defined days during which patients were to report for each of the follow-up visits. At each office visit, an interim history and physical exam were performed by the operating surgeon or a designated assistant. At each postoperative visit and at the initial preoperative evaluation and screening, patients were given a copy of the Carolinas Comfort Scale (CCS) to assess quality of life characteristics related to their hernia and postoperatively following hernia repair with mesh. Specifically, the CCS survey evaluates quality of life in three areas: pain, sensation of mesh, and movement limitation during various activities. In addition, patients were assessed at each postoperative visit via short questionnaire for time to return to normal activities of daily living, time to return to strenuous or vigorous activity, and if working, their ability to return to work. If at any time, a patient was suspected by the operating surgeon to have a recurrent hernia or to undergo imaging and a recurrent hernia visualized, the investigator was to report the findings immediately to the study coordinator.
Descriptive statistics were used to calculate quantitative data including mean values, standard deviations, and proportions. Frequency and proportion tables were used to summarize the qualitative data. Defect size was calculated by area of an ellipse: π × (Length/2 × Width/2). For analysis of results of Carolinas Comfort Scale assessment, descriptive statistics were used to calculate mean values with 95 % confidence intervals generated to analyze significance of the mean. CCS questionnaires were scored with the following parameters: if more than two questions were left unanswered on any questionnaire (except sensation of mesh scale at the baseline visit), the whole questionnaire was not used in analysis. If less than or equal to two questions were missing within any of the three scales, the missing values were replaced by the mean of the remaining items of the scale. Scores were assigned numerical values corresponding to patient responses; for example, no symptoms were assigned score of 0 and disabling symptoms were assigned a score of 5. Mean scores and changes from baseline over all patients were calculated for each question. Mean of the mean values for sensation of mesh, pain, and movement limitation scales were calculated. No baseline scores were reported for sensation of mesh.
The standard technique used for this surgical repair was discussed by the participating surgeons and agreed upon prior to beginning the study. This technique involved an abdominal incision made overlying the area of the hernia defect. Dissection was performed to the hernia sac which was carefully inspected to evaluate for incarceration. The hernia sac was opened and the peritoneal cavity entered. If the hernia sac was to be used for graft coverage, it was not resected. Dissection of the surrounding subcutaneous tissues was minimized. Adhesions were taken down from the undersurface of the abdominal wall. Defect size was measured as the greatest width from edge to edge. An inspection for multiple hernia defects was performed with measurements of all defect sizes recorded for study purposes. Surgeons were instructed to clear a plane of at least 5 cm around the total defect perimeter. An appropriately sized Ventrio™ Hernia Patch was determined by the measurement of the defect size with an additional minimum of 3 cm of overlap in all directions. The mesh was then placed through the fascial defect and centered on the defect from behind to ensure a wide overlap.
A hernia mesh tacker was then used to tack the periphery of the mesh to the abdominal wall to facilitate fixation and stabilization of the mesh for easier placement of transfascial sutures. The technique of tacking the mesh involved placing the tacker through the slit in the center of the anterior layer of the polypropylene mesh surface. The tacker was then advanced laterally to the periphery of the mesh while the assistant was retracting the abdominal wall medially. The tacker was used to tack the graft at 1- to 2-cm intervals to the abdominal wall, circumferentially. After placing the tacks, sutures were placed through the anterior layer of mesh and through the posterior abdominal wall in a transfascial fashion for additional fixation. The number of transfascial sutures placed varied with the size of the defect, although sutures were generally placed in each of the four quadrants and every 2–3 cm apart. When feasible, the fascia was closed overlying the graft to achieve soft-tissue coverage over the mesh. Finally, the abdominal incision was closed, and drains were selectively placed at the discretion of the operating surgeon.
For each patient, one Ventrio™ Hernia Patch was used to cover all hernia defects with adequate overlap according to the operating surgeon. For multiple defects, a total defect size was calculated to determine the size of mesh utilized for repair. In patients with recurrent hernia and prior mesh repair, the previous mesh was left in place and the new mesh placed in a sublay position to the old mesh.
Patient characteristics and operative details
Fascial defect size (cm2)
Mesh size (cm2)
Operative time (min)
Incision length (cm)
Length of stay (days)
Primary and recurrent hernia repairs performed in 119 patients
Type of hernia
Previous mesh repair
No previous mesh repair
Method of mesh fixation used in 119 patients
Method of midline closure
During the study period, there were 20 patients for which 1-year follow-up could not be obtained. There was one patient death that occurred at approximately 6 months following surgery. The patient had a known recurrent metastatic pancreatic neuroendocrine tumor and expired at an outlying facility. The cause of death was due to multisystem organ failure and not related to the study procedure or device. Twelve patients were lost to follow-up. Four patients moved to a non-study participating location or were unable to complete the study for other non-study related conditions, and two patients withdrew from the study following a complication and did not wish to comply with follow-up requirements. One patient did not complete follow-up due to an investigator and patient decision to remove the device after continued herniorrhaphy site pain.
Complications experienced by patients at varying time intervals
Perioperative (n = 119)a
<6 months (n = 109)
6–12 months (n = 99)
1 (<1 %) Cancer related
1 (<1 %)
1 (<1 %)
1 (<1 %)
Pain at repair requiring reoperation
1 (<1 %)
5 (4.2 %)
1 (<1 %)
1 (<1 %)
1 (<1 %)
Hypoesthesia at right thigh
1 (<1 %)
2 (1.7 %)
Abdominal wall erythema
1 (<1 %)
Application site blister
1 (<1 %)
There were 5 complications that occurred in 4 patients in the early postoperative period ranging from 2 weeks to 6 months after surgery. One patient developed an infected seroma 3 months postoperatively requiring operative drainage. At that time, the mesh was removed as it was in the field of an infected fluid collection. One patient developed an intraabdominal abscess, which was treated with antibiotics and resolved. There were no late complications that occurred in patients between 6 and 12 months after surgery. In total, 99 patients were seen in 1-year follow-up. All patients underwent physical exam which did not detect any evidence of hernia recurrences (95 % CI 0–4 %).
Of the recorded adverse events, investigating surgeons implicated the mesh as possibly or definitely related to the mesh in three instances. One patient who developed a postoperative hematoma at the surgical site was felt to possibly be related to the device and definitely related to the procedure. A second patient with postoperative seroma was definitely felt to be related to both the device and the procedure and hernia repair site pain which was felt to be possibly related to the surgical procedure. A third patient with transitory erythema of the abdominal wall was definitely felt to be related to both the device and the procedure. The remainder of the adverse events was felt to be related to the procedure or not related to either the mesh or the procedure.
Mean Carolinas Comfort Scale Scores with change
Mean Δ baseline to 1 year
Sensation of mesh
Duration to return to physical activity
N = 98 patients who completed this portion of questionnaire
Duration to return to normal, daily activity
Less than 1 week up to 2 weeks
Duration to return to more vigorous or strenuous activity
Less than 3 weeks
More than 11 weeks
Duration to return to work
Less than 3 weeks
Patient’s physical job requirements
Minimal physical requirements
Moderate physical requirements
Heavy physical requirements
Not applicable/not employed
The invention of many new synthetic materials has allowed for different types of prosthetic grafts to be used in hernia repair. In the 1950s, polypropylene mesh was first developed by Dr. Francis Usher. Its use in hernia repair was found to be associated with low hernia recurrence rate. This design was modified into a knitted construct in the 1960s which has served as the basis for most prosthetic meshes in the twentieth century . Original polypropylene meshes consisting of dense “heavyweight” material were occasionally associated with significant inflammatory reactions eventually leading to mesh shrinkage and loss of abdominal wall compliance . Newer generation “lightweight” polypropylene mesh caused decreased inflammatory reaction leading to improved abdominal wall compliance while still providing adequate tissue ingrowth [10, 11].
Polypropylene mesh, however, may not represent the most ideal mesh for intraperitoneal placement. While short-term follow-up studies have demonstrated the safety of polypropylene mesh when adjacent to bowel , multiple studies and case reports have described concerning problems when polypropylene mesh is placed intraperitoneal or adjacent to bowel. Reported findings include intense intraabdominal adhesion formation, intestinal erosions, and enterocutaneous fistulas [13, 14, 15, 16, 17].
The response to associated problems seen with polypropylene mesh was the creation of a combination of materials designed to meet the varying challenges of intraabdominal placement against different surfaces, visceral, and parietal. Composite mesh prostheses contain both macroporous, for example, polypropylene, and microporous, for example, expanded polytetrafluoroethylene (ePTFE), components or absorbable barriers such as polyethylene glycol (PEG), hyaluronic acid, and carboxymethylcellulose (CMC) . The polypropylene material on the parietal mesh surface causes a local inflammatory response that promotes host tissue in-growth, while the visceral barrier material acts to protect underlying viscera [19, 20]. In vivo animal studies confirm the rapid tissue in-growth obtained with composite polypropylene/ePTFE mesh at 2 weeks (74 % of total shear strength seen at 12 weeks) [21, 22]. This combination and selective positioning of polypropylene and ePTFE materials allows for manipulation of the host inflammatory response to favor rapid mesh incorporation at the parietal surface while suppressing complications that result from contact with abdominal viscera. Furthermore, multiple clinical studies have demonstrated the efficacy and safety of composite mesh materials used for ventral hernia repair [23, 24, 25].
One such composite mesh, Composix Kugel (C.R. Bard; Davol Inc. Warick, RI), combined two layers of monofilament polypropylene and a third layer of PTFE with a self-expanding ring to aid in the placement and positioning of the mesh intraabdominally. The Composix Kugel technique places the graft in a sublay position and does not require the development of subcutaneous flaps. Fixation occurs with both tacks and transfascial sutures. The results from a large series, prospective trial examining outcomes of this technique were published in 2008. During the 5-year study period, this composite mesh and hernia repair technique were associated with a low rate of hernia recurrence (1 % with an average follow-up of 29.3 months) and low rate of early and late infection (1 and 0.4 %) . Additional, small series studies have demonstrated the efficacy and safety of this composite hernia patch using an intraperitoneal onlay technique in the repair of flank abdominal bulge  and inguinal hernias .
In a preclinical study, this graft demonstrated a capacity for strong integration of host tissues while limiting intraabdominal adhesion formation in a porcine model of open ventral hernia repair. Histological evaluation showed a progressive increase in the presence of vascular structures following implantation. No adhesions were present in 50 % of grafts explanted at 8 weeks. Tensiometric evaluation revealed progressive absorption of the PDO ring after implantation with complete mechanical degradation of the ring by 12 weeks . Full resorption of the PDO ring material is essentially complete by 24–32 weeks.
Our study confirms findings seen similar to the Ventrio™ Hernia Patch’s progenitor of low rates of hernia recurrence and minimal risk of infection. The low infection rate seen likely is the result of multiple factors including surgical technique, coverage of the mesh, small incision, and selective drain placement. While drain placement in open ventral hernia repair has been associated with the development of wound infections , neither of the patients who developed wound infections had drains placed at the time of surgery. Other factors in these patients including obesity, smoking, and presence of significant medical comorbidities may have contributed to the development of postoperative surgical site infection. In this series, no hernia recurrences were seen in the 1-year time period. Significant mesh overlap was noted as mean defect size was 13.6 cm2 while mean mesh size used for defect coverage was 113.6 cm2 which gives a ratio of mesh coverage to defect size of 8.4 cm2.
Improved clinical outcomes have been seen with the use of tension free mesh repair techniques in ventral hernia repair [4, 5]. As a result, the evaluation of quality of life prior to and following ventral hernia repair is important in understanding the impact surgical treatment has on the medical condition and benefit perceived by patients. A general measurement of surgical outcomes can be obtained with the Medical Outcomes Study 36-Item Short-Form Health Survey (SF-36). However, prior studies have demonstrated that disease-specific questionnaires are more useful than general questionnaires in the evaluation of patient symptom severity and changes caused by surgical treatment [30, 31]. The Carolinas Comfort Scale (CCS), developed at Carolinas Medical Center, is a disease-specific questionnaire that accurately reflects patient satisfaction following hernia repair and quality of life. As compared to the SF-36, the CCS was found to better predict patient-perceived symptoms and satisfaction following hernia repair . These findings were replicated in a follow-up study in which the CCS was more sensitive than the SF-36 in detecting change in patients’ quality of life following laparoscopic versus open ventral hernia repair .
In this investigation, improvement in CCS scores can be defined from the basis of an overall average improved change in symptoms related to the patient’s ventral hernia. At baseline, an average pain score of 1.3 correlates to mild symptoms bothersome in some patients. This value declined to 0.2 at the conclusion of the study period with a value of zero corresponding to no symptoms at all. Similar improvement was noted in patients’ mean movement limitation scores which declined well beyond the baseline prior to hernia repair. The mean change in sensation of mesh score also improved from 2 weeks following surgery to 1-year follow-up visits. The majority of patients in this study had returned to normal daily activity by 4 weeks following surgery and by 7 weeks after surgery had resumed vigorous or strenuous activity. Statistical analysis of pre- and postoperative CCS scores was not performed as post hoc analyses would not be appropriate to make inferences regarding the statistical significance of these values. While a decline was clearly indicated in the descriptive results of CCS scoring pre- and post-intervention, a more sufficiently powered study with control group would be required to provide an accurate comparative analysis.
This study is strengthened by its multi-institutional design. While a common surgical repair technique was agreed upon and utilized in this series, slight differences in surgical practice between surgeons and institutions are more reflective of practicing surgeons than would be seen in a single surgeon series. The surgeons participating in this study are highly experienced in this type of hernia repair technique with a large volume of clinical experience.
In summary, this study demonstrates that the use of a second-generation composite mesh for open ventral hernia repair results in low rate of perioperative and early complications with no hernia recurrence seen in the 1-year study period. Patients overall had excellent outcomes with improvement in mean pain and movement limitation scores from baseline values. Sensation of mesh scores also improved from 2 weeks postoperative to 1-year follow-up time points. The absorbable PDO ring assists the surgeons with placement and fixation of the mesh but has the added benefit of dissolving over time, decreasing the amount of foreign material left in the body. Overall findings from this investigation are based on an observational study design with 83 % follow-up of patients at 1-year post-surgery. Further studies are needed to follow-up long-term results to confirm the low rate of hernia recurrence and additional long-term complications with this composite mesh.
Conflict of interest
C. R. Bard, Inc. (Davol Inc.) was the sponsor of this study and provided data management services.
Iannitti, Millikan, Moskowitz are consultants for Davol Inc.
Erin M. Hanna declares no conflict of interest; Jim F. Byrd declares no conflict of interest; Mark Moskowitz declares having received funds in relation to this study; Kurt T. Stockamp declares having received funds in relation to this study; Michael A. Beneke declares no conflict of interest that directly relates to this study but having received funds from the study sponsor for activities outside of this work; Keith Millikan declares no conflict of interest that directly relates to this study but having received funds from the study sponsor for activities outside of this work; David A. Iannitti declares having received institutional support in relation to this study.
Dr. John WF Mann declares having received funds in relation to this study. Dr. Gavish N. Patel declares having received institutional support in relation to this study.
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