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Microsystem Technologies

, Volume 14, Issue 7, pp 1055–1060 | Cite as

Studies of polymer deformation and recovery in micro hot embossing

  • Xuechuan ShanEmail author
  • Y. C. Liu
  • Y. C. Lam
Technical Paper

Abstract

In large areas of micro hot embossing, process temperature plays a critical role to both the local-area fidelity and global uniformity of microstructure formation. Higher embossing temperature could improve structure fidelity, however, at the expense of demoulding easiness. Micro embossing at the lowest possible temperature with acceptable fidelity can improve global flatness after demoulding. This study focuses on polymer deformation and recovery in micro embossing when the process temperature is below the polymer glass transition temperature (Tg). PMMA (Polymethyl Methacrylate) substrates (Tg = 105°C) were employed with the process temperature ranging from 25°C to its Tg. At temperature below Tg −55°C, significant recovery occurred after processing, but permanent structures could still be formed with sufficiently high applied stress. With an increase in temperature, plastic deformation increased and was the dominant polymer deformation mode for permanent cavities formation. However, the formation of protrusive structures was not complete since there was little polymer flow. The polymer will lose its storage modulus at an even higher temperature and microstructures could be formed with high fidelity. A compromise between local fidelity of embossed patterns and global flatness of substrate has to be reached in micro hot embossing.

Keywords

PMMA Permanent Deformation Residual Thermal Stress Wavy Surface Microstructure Formation 
These keywords were added by machine and not by the authors. This process is experimental and the keywords may be updated as the learning algorithm improves.

Notes

Acknowledgments

The authors would like to express thier appreciation to Mr. Harsono (NTU) and Ms. Lu Haijing (SIMTech) for samples preparation and characterization.

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Copyright information

© Springer-Verlag 2007

Authors and Affiliations

  1. 1.Singapore Institute of Manufacturing Technology (SIMTech)SingaporeSingapore
  2. 2.Nanyang Technological University (NTU)SingaporeSingapore

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