Laboratory-scale bioaugmentation relieves acetate accumulation and stimulates methane production in stalled anaerobic digesters
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Abstract
An imbalance between acidogenic and methanogenic organisms during anaerobic digestion can result in increased accumulation of volatile fatty acids, decreased reactor pH, and inhibition of methane-producing Archaea. Most commonly the result of organic input overload or poor inoculum selection, these microbiological and biochemical changes severely hamper reactor performance, and there are a few tools available to facilitate reactor recovery. A small, stable consortium capable of catabolizing acetate and producing methane was propagated in vitro and evaluated as a potential bioaugmentation tool for stimulating methanogenesis in acidified reactors. Replicate laboratory-scale batch digesters were seeded with a combination of bioethanol stillage waste and a dairy manure inoculum previously observed to result in high volatile fatty acid accumulation and reactor failure. Experimental reactors were then amended with the acetoclastic consortium, and control reactors were amended with sterile culture media. Within 7 days, bioaugmented reactors had significantly reduced acetate accumulation and the proportion of methane in the biogas increased from 0.2 ± 0 to 74.4 ± 9.9 % while control reactors showed no significant reduction in acetate accumulation or increase in methane production. Organisms from the consortium were enumerated using specific quantitative PCR assays to evaluate their growth in the experimental reactors. While the abundance of hydrogenotrophic microorganisms remained stable during the recovery period, an acetoclastic methanogen phylogenetically similar to Methanosarcina sp. increased more than 100-fold and is hypothesized to be the primary contributor to reactor recovery. Genomic sequencing of this organism revealed genes related to the production of methane from acetate, hydrogen, and methanol.
Keywords
Anaerobic digestion Thermophilic Methanogen Bioaugmentation AcetoclasticIntroduction
Anaerobic digestion (AD) of agricultural waste provides an efficient disposal system for organic material while generating renewable energy in the form of methane. Thermophilic AD has been previously shown to be effective for processing stillage waste from corn- and wheat-based bioethanol production, both as a single input or co-digested with cattle manure (Agler et al. 2008; Schaefer and Sung 2008; Town et al. 2014a; Westerholm et al. 2012a). Methane generation from organic materials is reliant on the cooperative and interdependent metabolic activities of complex communities of Bacteria and Archaea, the composition and dynamics of which are in many cases poorly understood. Recent efforts to more completely and accurately characterize the microbial communities present in anaerobic digesters have resulted in a more detailed understanding of shifts in the microbial community during digestion and have identified some of the taxonomic groups responsible for each metabolic stage of methanogenesis (Vanwonterghem et al. 2014; Werner et al. 2011). The logical next step is to use this phylogenetic and taxonomic information to boost reactor performance, for example, by increasing organic loading capacity, reducing hydraulic retention time, or by altering reactor conditions to maximize the growth and metabolic capabilities of the microorganisms present in the reactor. Manipulation of the microbial community to increase reactor efficiency has also been attempted through bioaugmentation, using either complex materials like manure or compost which are rich sources of microorganisms (Schauer-Gimenez et al. 2010; Scherer and Neumann 2013; Westerholm et al. 2012a), or by the addition of exogenous cultures showing desirable metabolic properties in vitro (Akila and Chandra 2010; Fotidis et al. 2013; Westerholm et al. 2012b). The microbiological richness gained by addition of more microbially diverse input has been consistently shown to be beneficial to reactor performance, improving recovery after toxin exposure or organic overload, and greatly reducing the variability seen when processing some types of waste, including stillage (Schauer-Gimenez et al. 2010; Scherer and Neumann 2013; Westerholm et al. 2012a). Bioaugmentation with cultures of individual organisms or small syntrophic consortia has yielded mixed results, and most of the organisms tried so far are associated with hydrogenotrophic methanogenesis. The failure of these consortia to improve reactor performance has commonly been attributed to their inability to thrive in the reactor environment and to outcompete endogenous organisms for nutrients (Fotidis et al. 2013; Westerholm et al. 2012b).
Acetoclastic Archaea, in particular from the genus Methanosarcina, have been previously identified as robust methane producers and have been associated with reactors that have consistently elevated levels of acetate (De Vrieze et al. 2012; Lins et al. 2014). Previous genome sequencing efforts for members of this genus have indicated a high level of metabolic diversity, including pathways for acetoclastic, hydrogenotrophic, or methanol-catabolizing methanogenesis (De Vrieze et al. 2012). Methanosarcina spp. have also been shown to possess genes encoding cytochrome d oxidase and superoxide dismutase, which are hypothesized to confer aero-tolerance (Maeder et al. 2006). These characteristics suggest that organisms from this taxonomic group would make excellent targets for bioaugmentation and maximization of methane production during anaerobic digestion in cases where organic overload or the accumulation of volatile fatty acids is a concern.
This study describes the successful deployment of an acetate-catabolizing methanogenic consortium to induce methane production in reactors exhibiting symptoms of organic overload. The effect of the bioaugmentation culture on acetate accumulation and biogas production and composition was analyzed. One consortium member, a Methanosarcina-like acetoclastic Archaea, which showed very robust growth after deployment was selected for genome sequencing and analysis.
Materials and methods
Isolation and culture of bioaugmentation consortium
Minimal media for culturing acetoclastic microorganisms contained 1.5 g/L KH2PO4, 3.35 g/L Na2HPO4, 0.5 g/LNH4Cl, 0.18 g/L MgCl2•6H2O, 2 g/L yeast extract, 2 g/L trisodium nitriloacetate, 0.2 g/L FeCl3•6H2O, 0.2 g/L CoCl2•6H2O, 0.1 g/L MnCl2•4H2O, 0.1 g/L ZnCl2, 0.01 g/L NiCl2•6H2O, 0.05 g/L CaCl2•2H2O, 0.05 g/L CuSO4•2H2O, 0.05 g/L Na2MoO4•2H2O, 0.15 g/L Na2S, and 4.1 g/L sodium acetate. Media was adjusted to pH 7.0, and 10 mL was transferred to Balch tubes fitted with a rubber stopper and secured with a crimped aluminum seal. Media was flushed with N2 gas and evacuated twice for 1 min each and then autoclaved. Prior to inoculation, each culture tube was bled down to 6.89 kPa. Balch tubes were inoculated with 100 μL of end product digestate from a lab-scale digester containing a mixture of thin stillage and dairy cattle manure that had been producing methane for 2 weeks prior to digestate collection. The consortium was cultivated continuously at 55 °C for 6 months prior to bioaugmentation experiments and produced consistent levels of biogas in vitro as measured with a pressure transducer fitted with a 25G needle (data not shown). The composition of the consortium was determined by amplification of the type I cpn60 and type II thermosome universal targets (UT) as described previously (Chaban and Hill 2012; Hill et al. 2006). Amplification products for each target were cloned into the pGEM-T Easy vector (Promega, Madison, WI, USA). TOP10 cells (Life Technologies, Carlsbad, CA, USA) were transformed with the ligated vector, and complete insert sequences were determined for 64 type I and 92 type II clones. Sequences were cleaned and trimmed using LUCY (Chou and Holmes 2001) and assembled into distinct operational taxonomic units (OTU) using CAP3 (Huang and Madan 1999).
Experimental reactors
Thin stillage was obtained from Terra Grains (Moose Jaw, SK, Canada), a dry-grind wheat ethanol facility. Fermentative inoculum was derived by incubating cattle manure from a dairy operation at the University of Saskatchewan (Saskatoon, SK, Canada) anaerobically at 55 °C for 2 weeks and stored at 4 °C until use. Total and volatile solids for the stillage and inoculum were measured using standard NREL protocols (Supplemental Table S1), and material was stored at −20 °C until use. Inputs were mixed at a 1:1 ratio based on volatile solids content and diluted with sterile water to a total solids concentration of 5 %. The input mixture was adjusted to pH 7.1 with calcium hydroxide, and ten replicate 100-mL glass jars were seeded with 30 mL of the input mixture and fitted with silicone septae. Reactors were flushed with N2 at 82.74 kPa for 5 min, bled down to 6.89 kPa, and incubated at 55 °C in an anaerobic chamber with an atmosphere of 85 % N2, 10 % H2, and 5 % CO2, as previously described (Town et al. 2014a, b). After 4 weeks, replicate reactors were amended with either 1 mL of bioaugmentation consortium or sterile culture media (n = 5). Digestate samples were taken using a wide-bore pipette and stored at −80 °C until use. After sampling, reactors were flushed with N2 gas at 82.74 kPa for 2 min using an outlet needle before being bled down to 6.89 kPa and returned to the incubator.
Biogas analysis
Total biogas accumulation in the reactors was measured using a pressure transducer (Sper Scientific, Scottsdale, AZ, USA) fitted with a 25G needle and converted to volumes at standard temperature and pressure. Gas samples were taken weekly and extracted using a 20-mL syringe fitted with a stopcock (Cole Parmer, Vernon Hills, IL, USA) and 25 G needle, transferred to a 5-mL evacuated, dehumidified vial, and stored at 4 °C until further analysis. Biogas composition was determined using a Varian Micro-GC (CP-2003, Agilent, Santa Clara, CA, USA) equipped with a 10-m Poraplot U column and thermal conductivity detector (TCD). Relative percentages by volume of CO2, H2, H2S, and CH4 were quantified using a 10-m molecular sieve column and TCD with injector and column temperatures of 110 and 100 °C. Normalized methane was calculated as the volume of CH4 as a proportion of the total volume CO2, H2, H2S, and CH4.
Acetate quantification
Total acetate in the digestate samples was measured using a colorimetric acetate quantification kit according to the manufacturer’s instructions (Sigma-Aldrich, St. Louis, MO, USA). Briefly, digestate samples were centrifuged at 14,000g for 5 min, and 10 μL of supernatant was diluted 1/5-1/100 in water. After adding assay buffer and reaction mix to a final volume of 100 μL, reactions were incubated for 40 min at room temperature and the absorbance at 450 nm was measured.
Quantitative PCR
Total genomic DNA was isolated from digestate samples using a modified bead beating method described previously (Dumonceaux et al. 2006). Organisms of interest were quantified using OTU-specific quantitative PCR (qPCR) assays as previously described (Town et al. 2014b). Briefly, each 25 μL reaction included 1× EvaGreen qPCR Master Mix (Biorad, Hercules, CA, USA) and 400 nM of each primer. All primer sequences and PCR conditions are detailed in Supplemental Table S2.
Genome sequencing of OTU795
To facilitate genome sequencing and assembly for the Methanosarcina-like organism associated with OTU795, a selectively enriched culture was generated by treating the consortium sequentially with ampicillin (100 mg/L), kanamycin (50 mg/L), and streptomycin (50 mg/L) for 3 weeks each. Every 3–4 days, 5 mL of media was removed and replaced with fresh antibiotic-containing minimal medium as described previously. Following the enrichment process, total genomic DNA was isolated using the Wizard Genomic DNA Extraction Kit (Promega, Madison, WI, USA). The OTU795-enriched culture was sequenced using a combination of one shotgun sequencing run using Illumina chemistry on a MiSeq sequencer and one 8-kb insert paired end run using Roche454 Titanium Chemistry on a GS Junior sequencer (Hill et al. 2014). The paired end data was assembled using Newbler (v3.0) into scaffolds, and those representing OTU795 were determined based on BLASTN analysis and GC content. Illumina reads were mapped to the assembled scaffolds using Bowtie2 (Langmead and Salzberg 2012). Mapped Illumina reads for OTU795 were assembled using SOAPdenovo2 (v2.01) (Luo et al. 2012) with kmer size 127 and map length 34. The resulting contigs were then split into 500-bp pieces with a 200-bp overlap using EMBOSS splitter, combined with the paired end reads for OTU795, and re-assembled using Newbler. The sequenced genome was annotated by the Joint Genome Institute (Walnut Creek, CA, USA) and analyzed using the IMG/er portal (Markowitz et al. 2012). The assembled genome sequence can be accessed from GenBank (accession CP011449) or the Joint Genome Institute (taxon identification 2603880174). Individual genes are identified by their JGI Gene ID numbers (http://img.jgi.doe.gov).
Accession numbers
Frequencies of typeI cpn60 and typeII thermosome universal targets in a clone library generated from the bioaugmentation consortium
| Type I | |||
| Frequency | Nearest neighbor cpnDB (%Identity) | OTUa | Accession no.b |
| 3 | Thermoanaerobacter sp. (77 %) | OTU2886 | KT377171 |
| 1 | Clostridium sp. (77 %) | OTU2575 | KT377172 |
| 8 | Clostridium sp. (78 %) | OTU2772 | KT377173 |
| 2 | Symbiobacterium sp. (96 %) | OTU2923 | KT377174 |
| 1 | Desulfotomaculum sp. (73 %) | OTU1109 | KT377175 |
| 21 | Methanolinea sp. (79 %) | OTU2750c | KT377176 |
| 3 | Pelotomaculum sp. (75 %) | OTU2850 | KT377177 |
| 16 | Dethiobacter sp. (76 %) | OTU267201 | KT377178 |
| 2 | Desulfotomaculum sp. (75 %) | OTU267204 | KT377179 |
| 1 | Ethanoligenens sp. (77 %) | OTU2884 | KT377180 |
| Type II | |||
| Frequency | Nearest neighbor cpnDB | OTUa | |
| 58 | Methanoculleus bourgensis (β-subunit) (92 %) | OTU805c | KT377181 |
| 29 | Methanoculleus bourgensis (α-subunit) (84 %) | OTU807c | KT377182 |
| 5 | Methanosarcina barkeri (88 %) | OTU795 | KT377183 |
Results
Methanogenesis in the reactors
Accumulated methane (circle) and acetate (triangle) in digestate from bioaugmented and media control reactors R1–R5. Digesters were treated with either an acetoclastic consortium or sterile medium on day 28 (indicated by the dotted line)
Digestate pH in bioaugmented (a) and media control (b) reactors R1–R5. Digesters were treated with either an acetoclastic consortium or sterile medium on day 28 (indicated by the dotted line)
Normalized methane as a percentage of total biogas produced in bioaugmented and media control reactors R1–R5. Digesters were treated with either an acetoclastic consortium or sterile medium on day 28 (indicated by the dotted line)
Characterization and evaluation of the bioaugmentation consortium
The bioaugmentation consortium was isolated and propagated using media and culture conditions similar to those seen in an acidified, overloaded reactor. Universal target amplification and sequencing indicated that there were ten type I (cpn60) and three type II (thermosome) operational taxonomic units (OTU) in the consortium representing nine bacterial and two archaeal species (Table 1). The presence of Archaea closely related to both Methanosarcina barkeri (OTU795) and Methanoculleus bourgensis (OTU805) suggested that the consortium had the metabolic capacity for both acetoclastic and hydrogenotrophic methanogenesis. The headspace of the culture vessel was not supplemented with hydrogen, suggesting that one or more of the Bacteria present in the consortium were oxidizing acetate to produce hydrogen, facilitating the growth of the hydrogenotrophic methanogen OTU805. Previous characterization of digesters processing wheat grain thin stillage identified several bacteria, including OTU1109 and OTU2923 that correlated to acetate catabolization in methane-producing thermophilic reactors (Town et al. 2014b).
Gene abundances of bacterial cpn60 for OTU1109 (circle) and OTU2923 (triangle), and archaeal thermosome for OTU805 (cross) and OTU795 (square) in the digestate of bioaugmented and media control reactors R1–R5. OTU2923 and OTU795 were only detected after bioaugmentation treatment. Digesters were treated with either an acetoclastic consortium or sterile medium on day 28 (indicated by the dotted line)
Metagenomic sequencing
Summary of genome features for the acetoclastic methanogen represented by OTU795
| OTU795 | |
|---|---|
| Size (bp) | 3,124,993 |
| G + C (%) | 41.21 |
| Total genes | 2757 |
| Protein coding genes | 2695 |
| With predicted function | 2084 |
| Without predicted function | 611 |
| RNA genes | 62 |
| rRNA | 6 |
| 5S | 2 |
| 16S | 2 |
| 23S | 2 |
| tRNA | 52 |
| Other | 4 |
Average nucleotide identity between OTU795 and several Methanosarcina spp. by blast (ANIb), MUMmer (ANIm), and tetranucleotide frequency
| GenBank accession | JGI genome ID | Versus OTU795 | ANIb | ANIm | Tetranucleotide frequency |
|---|---|---|---|---|---|
| NC_020389 | 2540341077 | Methanosarcina mazei Tuc01 | 76.31 % | 84.07 % | 0.935 |
| NC_003901 | 638154509 | Methanosarcina mazei Go1 | 76.75 % | 84.59 % | 0.931 |
| NC_007355 | 637000162 | Methanosarcina barkeri Fusaro | 80.53 % | 85.22 % | 0.927 |
| NC_003552 | 638154508 | Methanosarcina acetivorans C2A | 76.73 % | 84.07 % | 0.911 |
Summary of genome features for the acetoclastic methanogen represented by OTU795
| Number of genes | |||||
|---|---|---|---|---|---|
| OTU795 | M. mazei Tuc01 | M. mazei Go1 | M. barkeri Fusaro | M. acetivorans C2A | |
| Genome size (Mb) | 3.12 | 3.43 | 4.1 | 4.87 | 5.75 |
| COG description | |||||
| RNA processing and modification | 1 | 1 | 1 | 1 | 1 |
| Chromatin structure and dynamics | 3 | 3 | 3 | 3 | 3 |
| Energy production and conversion | 178 | 169 | 198 | 210 | 251 |
| Cell cycle control, cell division, chromosome partitioning | 15 | 14 | 14 | 17 | 16 |
| Amino acid transport and metabolism | 157 | 176 | 193 | 220 | 259 |
| Nucleotide transport and metabolism | 65 | 68 | 69 | 71 | 79 |
| Carbohydrate transport and metabolism | 74 | 66 | 79 | 93 | 107 |
| Coenzyme transport and metabolism | 154 | 158 | 176 | 195 | 243 |
| Lipid transport and metabolism | 33 | 27 | 32 | 35 | 41 |
| Translation, ribosomal structure and biogenesis | 190 | 190 | 214 | 218 | 225 |
| Transcription | 75 | 87 | 115 | 112 | 141 |
| Replication, recombination and repair | 71 | 64 | 85 | 80 | 117 |
| Cell wall/membrane/envelope biogenesis | 86 | 84 | 117 | 129 | 133 |
| Cell motility | 11 | 24 | 29 | 20 | 30 |
| Posttranslational modification, protein turnover, chaperones | 92 | 97 | 115 | 124 | 151 |
| Inorganic ion transport and metabolism | 107 | 121 | 139 | 207 | 255 |
| Secondary metabolites biosynthesis, transport and catabolism | 24 | 23 | 28 | 29 | 44 |
We also assembled a genomic sequence for OTU1109 from this data, which consisted of 12 scaffolds of 2.8-Mbp total length. The cpn60 UT sequence of OTU1109 had 73 % identity to Desulfotomaculum sp., which placed it well below the suggested nucleotide identity for inclusion in the same species (Verbeke et al. 2011). Similar results were obtained at the whole genome sequence level, as no comparisons yielded sequence identity metrics that were able to taxonomically identify OTU1109 (Mende et al. 2013; Richter and Rossello-Mora 2009). Therefore, OTU1109 is a bacterium of unknown taxonomic lineage but which likely participates in syntrophic acetate oxidation (Town et al. 2014b).
Discussion
Accidental overload of organic material can initiate a sequence of biochemical changes in the reactor that negatively affect methanogenesis and reduce reactor efficiency. A reactor exhibiting these symptoms is characterized by high levels of accumulated volatile fatty acids and low pH, conditions that are known to inhibit the growth of methanogenic Archaea, particularly acetoclastic methanogens (Hattori 2008). A decrease in the abundance of the acetoclastic methanogens Methanosaeta and Methanosarcina has been previously associated with increases in volatile fatty acids and decreased methane production (Carballa et al. 2015; Town et al. 2014b). Additionally, anaerobic digesters that were gradually transitioned from low to high acetate environments showed a significant increase in the abundance of Methanosarcina spp., suggesting that they represent a key taxonomic group for relieving volatile fatty acid accumulation during anaerobic digestion (Lins et al. 2014).
Earlier studies characterizing the microbial community during thermophilic digestion of wheat grain fermentation waste products identified individual microorganisms with abundances that correlated significantly to digester performance (Town et al. 2014a, b). In particular, the newly sequenced acetoclastic Archaea OTU795 described here had a significant positive correlation to acetate catabolization (Town et al. 2014b). This work has confirmed the causal relationship between OTU795 and the recovery of robust acetoclastic methanogenesis in acidified anaerobic digesters and suggests that Methanosarcina spp. show excellent potential as prospective targets for digester monitoring and bioaugmentation strategies. The use of next-generation sequencing technologies for characterizing digester communities is a valuable tool for identifying correlative relationships between microorganism abundances and digester performance, as well as novel organisms with industrial potential. In vitro characterization of these critical microorganisms can further assist in defining metabolic and growth characteristics to inform reactor operation, supplementation, and bioaugmentation strategies.
Previous attempts to improve digester performance by means of supplementation with exogenous cultures have not been as effective either because of an inability of the introduced organisms to colonize effectively (Fotidis et al. 2013), or their inability to reproduce the desired metabolic activity within a complex mixed community (Westerholm et al. 2012b). This consortium was isolated from digestate collected during a successful digestion of stillage products, increasing the likelihood that it would thrive within similar operating parameters. The use of batch digester conditions facilitated precise reactor manipulation during the acidification and recovery stages; however, it did eliminate the possibility of washout during the initial lag phase post-treatment. Washout of slow-growing exogenous cultures has been cited previously as a contributing cause of failure during reactor bioaugmentation (Fotidis et al. 2013).
An important outcome of this work is the identification of a causative, rather than correlative, relationship between the abundance of OTU795 and reactor outcomes such as decreased acetate and increased methane. A microbial consortium could conceivably be used to rescue reactors experiencing acetate accumulation along with a halt in methane production, but it is equally likely that information gained from similar studies could result in the design of reactors that provide conditions suitable for the growth of organisms that provide these functions. Deploying exogenous bioaugmentation cultures in an industrial setting is challenging, due to both larger reactor size and potential differences in reactor configuration. Identifying causal relationships between specific microorganisms and biochemical steps during methanogenesis can identify potential targets for accurate system monitoring, digestate recycling, or inoculum screening.
Notes
Acknowledgments
We gratefully acknowledge Dr. Matthew Links for his help with genome assembly and bioinformatics analysis. This work was supported by the ecoENERGY Innovation Initiative (Natural Resources Canada) and Agriculture and Agri-Food Canada.
Compliance with ethical standards
Funding
This study was funded by ecoENERGY Innovation Initiative (Natural Resources Canada) and Agriculture and Agri-Food Canada.
Conflict of interest
T. Dumonceaux declares that he has no conflict of interest.
J. Town declares that she has no conflict of interest.
Human and animal rights and informed consent
This article does not contain any studies with human participants or animals performed by any of the authors.
Supplementary material
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