Advertisement

Study on secondary cutting phenomenon of micro-textured self-lubricating ceramic cutting tools with different morphology parameters formed via in situ forming of Al2O3-TiC

  • Yihua Feng
  • Jiyun Zhang
  • Li WangEmail author
  • Wenquan Zhang
  • Dong Yuanpei
ORIGINAL ARTICLE
  • 107 Downloads

Abstract

Setting the micro-texture in the cutter–chip contact area of a micro-textured tool rake face can effectively improve the tool’s cutting performance. However, an unreasonable design for the micro-groove morphology and size and the selection of inappropriate cutting parameters will cause a secondary cutting phenomenon during the cutting process. To explore the optimum micro-texture morphology size and cutting parameters, micro-texture self-lubricating ceramic cutting tools with different morphology parameters (micro-texture location distribution: MSTD-1, MSTD-2, MSTD-3; groove spacing: MSTS-1, MSTS-2, MSTS-3; groove width: MSTW-1, MSTW-2, MSTW-3) were formed in situ and by hot pressing sintering, and a dry cutting 40Cr comparison test with a non-textured tool (MST-0) was conducted. The results revealed that the MSTD-2 tool effectively reduced the cutting force, friction factor, and rake face wear and relieved the secondary cutting phenomenon while cutting 40Cr. A theoretical analysis showed that the micro-texture morphology parameters and cutting speed were the main factors affecting the secondary cutting, with a smaller groove width and higher cutting speed associated with a lighter chip impact.

Keywords

Micro-texture In situ forming Self-lubricating Ceramic cutting tool Secondary cutting phenomenon 

Notes

Funding information

This work was supported by the Key Research and Development Plan of Shandong Province (2018GGX103006) and the National Science Foundation of China (51675289).

References

  1. 1.
    Wang XL, Kato K, Adachi K, Aizawa K (2003) Loads carrying capacity map for the surface texture design of SiC thrust bearing sliding in water. Tribol Int 36(3):189–197CrossRefGoogle Scholar
  2. 2.
    Wang Z, Zhao QZ, Wang CW (2015) Reduction of friction of metals using laser-induced periodic surface nanostructures. Micromachines 6(11):1606–1616CrossRefGoogle Scholar
  3. 3.
    Broghi A, Gualtieri E, Marchetto D, Moretti L, Valeri S (2008) Tribological effects of surface texturing on nitriding steel for high -performance engine applications. Wear 265(7):1046–1051CrossRefGoogle Scholar
  4. 4.
    Etsion I (2005) State of the art in laser surface texturing. J Tribol 127(1):248–253CrossRefGoogle Scholar
  5. 5.
    Wang T, Huang WF, Liu XF, Li YJ, Wang YM (2014) Experimental study of two-phase mechanical face seals with laser surface texturing. Tribol Int 72:90–97CrossRefGoogle Scholar
  6. 6.
    Sinanoğlu C, Nair F, Karamış MB (2005) Effects of shaft surface texture on journal bearing pressure distribution. J Mater Process Technol 168(2):344–353CrossRefGoogle Scholar
  7. 7.
    Tala-Ighil N, Maspeyrot P, Fillon M, Bounif A (2007) Effects of surface texture on journal-bearing characteristics under steady-state operating conditions. Proce Ins Mech Engin Part J: J Engin Tribol 221(6):623–633CrossRefGoogle Scholar
  8. 8.
    Marian VG, Gabriel D, Knoll G, Filippone S (2011) Theoretical and experimental analysis of a laser textured thrust bearing. Tribol Lett 44(3):335–343CrossRefGoogle Scholar
  9. 9.
    Hua XJ, Sun JG, Zhang PY, Ge HQ, Fu YH, Ji JH, Yin BF (2016) Research on discriminating partition laser surface micro-texturing technology of engine cylinder. Tribol Int 98:190–196CrossRefGoogle Scholar
  10. 10.
    Jeng YR (1996) Impact of plateaued surfaces on tribological performance. Tribol Trans 39(2):354–361CrossRefGoogle Scholar
  11. 11.
    Sabri L, Mansori EIM (2009) Process variability in honing of cylinder liner with vitrified bonded diamond tools. Surf Coat Technol 204(6):1046–1050CrossRefGoogle Scholar
  12. 12.
    Zhu WL, Xing YQ, Ehmann KF, Ju BF (2016) Ultrasonic elliptical vibration texturing of the rake face of carbide cutting tools for adhesion reduction. Int J Adv Manuf Technol 85(9–12):2669–2679CrossRefGoogle Scholar
  13. 13.
    Su YS, Li Z, Li L, Wang JB (2017) Cutting performance of micro-textured polycrystalline diamond tool in dry cutting. J Manuf Process 27:1–7CrossRefGoogle Scholar
  14. 14.
    Kurniawan R, Kiswanto G, Ko TJ (2016) Micro-dimple pattern process and orthogonal cutting force analysis of elliptical vibration texturing. Int J Mach Tools Manuf 106:127–140CrossRefGoogle Scholar
  15. 15.
    Xing YQ, Deng JX, Zhao J, Zhang GD, Zhang KD (2014) Cutting performance and wear mechanism of nanoscale and microscale textured Al2O3/TiC ceramic tools in dry cutting of hardened steel. Int J Refract Met Hard Mater 43(3):46–58CrossRefGoogle Scholar
  16. 16.
    Wu Z, Deng JX, Chen Y, Xing YQ, Zhao J (2012) Performance of the self-lubricating textured tools in dry cutting of Ti-6Al-4V. Int J Adv Manuf Technol 62(9–12):943–951Google Scholar
  17. 17.
    Feng YH, Zhang JY, Wang L, Zhang WQ, Tian Y, Kong X (2017) Fabrication techniques and cutting performance of micro-textured self-lubricating ceramic cutting tools by in-situ forming of Al2O3-TiC. Int J Refract Met Hard Mater 68:121–129CrossRefGoogle Scholar
  18. 18.
    Chen RY (1992) Principle of metal cutting. China Machine Press, BeijingGoogle Scholar
  19. 19.
    Shaw MC (1984) Metal cutting principles. Oxford University Press, New YorkGoogle Scholar
  20. 20.
    Liu HW (2011) Mechanics of materials. Higher Education Press, BeijingGoogle Scholar

Copyright information

© Springer-Verlag London Ltd., part of Springer Nature 2019

Authors and Affiliations

  • Yihua Feng
    • 1
  • Jiyun Zhang
    • 1
  • Li Wang
    • 1
    Email author
  • Wenquan Zhang
    • 1
  • Dong Yuanpei
    • 1
  1. 1.Department of Mechanical and Automotive EngineeringQilu University of Technology (Shandong Academy of Sciences)JinanPeople’s Republic of China

Personalised recommendations