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A deep learning approach for anomaly detection based on SAE and LSTM in mechanical equipment

Abstract

Anomaly in mechanical systems may cause equipment to break down with serious safety, environment, and economic impact. Since many mechanical equipment usually operates under tough working environments, which makes them vulnerable to types of faults, anomaly detection for mechanical equipment usually requires considerable domain knowledge. However, a common dilemma in many practical applications is that one may not be able to obtain the empirical knowledge about anomaly or the history data is completely unlabelled, which makes conventional fault identification methods not applicable. In order to fill the gap, this paper proposes a novel deep learning–based method for anomaly detection in mechanical equipment by combining two types of deep learning architectures, stacked autoencoders (SAE) and long short-term memory (LSTM) neural networks, to identify anomaly condition in a completely unsupervised manner. The proposed method focuses on the anomaly detection through multiple features sequence when the history data is unlabelled and the empirical knowledge about anomaly is absent. An experiment for anomaly detection in rotary machinery through wavelet packet decomposition (WPD) and data-driven models demonstrates the efficiency and stability of the proposed approach. The method can be divided into two stages: SAE-based multiple features sequence representation and LSTM-based anomaly identification. During the experiment, fivefold cross-validation has been applied to validate the performance and stability of the proposed approach. The results show that the proposed approach could detect anomaly working condition with 99% accuracy under a completely unsupervised learning environment and offer an alternative method to leverage and integrate features for anomaly detection without empirical knowledge.

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Funding

The work described in this article has been conducted as part of the research project CIRCit (Circular Economy Integration in the Nordic Industry for Enhanced Sustainability and Competitiveness), which is part of the Nordic Green Growth Research and Innovation Programme (grant number: 83144), and funded by NordForsk, Nordic Energy Research, and Nordic Innovation.

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Correspondence to Zhe Li or Kesheng Wang.

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Li, Z., Li, J., Wang, Y. et al. A deep learning approach for anomaly detection based on SAE and LSTM in mechanical equipment. Int J Adv Manuf Technol 103, 499–510 (2019). https://doi.org/10.1007/s00170-019-03557-w

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Keywords

  • Anomaly detection
  • Mechanical equipment
  • SAE
  • LSTM