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Error constraint optimization for corner smoothing algorithms in high-speed CNC machine tools

  • Bingran Li
  • Hui Zhang
  • Peiqing Ye
ORIGINAL ARTICLE
  • 40 Downloads

Abstract

As corner smoothing algorithm is crucial to high-speed CNC machining, a new error constraint optimization method for corner smoothing algorithm is proposed in this paper. Traditional corner smoothing algorithms are all based on a toolpath to generate motion trajectory, and the same allowable error is used for all smoothed corners. However, in using this method, the contour error of workpiece will be invalidated because of the cutting tool radius in real cutting processing, thereby resulting in over-cutting or inefficiency. In this study, the tool offset and corner smoothing algorithm are combined in order to optimize the error constraint. Besides, a cutting process geometry model was established to analyze the error relationship. On the basis of this model, the smoothing error constraints of each corner can be solved according to the allowable contour error of the workpiece. Finally, motion trajectory is planned through a multi-constraint planning strategy, which can balance the contour error in workpiece at each corner and can guarantee the cutting accuracy, compared with the traditional corner smoothing algorithm. Moreover, a test workpiece is designed to verify the correctness of the proposed algorithm through simulation and actual experiments. The experimental outcome proves that the proposed method improves the workpiece cutting accuracy in high-speed CNC machine tool.

Keywords

Numerical control Trajectory planning Corner smoothing Contour error Tool radius compensation 

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Notes

Funding information

The authors are grateful to the China Launch Vehicle Technology Research Fund and the National Natural Science Foundation of China under the grant 2017ZX04010001 for supporting this research.

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Copyright information

© Springer-Verlag London Ltd., part of Springer Nature 2018

Authors and Affiliations

  1. 1.Department of Mechanical EngineeringTsinghua UniversityBeijingChina

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