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Optimizing the geometric parameters of chamfered edge for rough machining Fe–Cr–Ni stainless steel

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Abstract

Geometry of cutting edge has great influence on performance and reliability of modern precision cutting tools. In this study, two-dimensional finite element model of orthogonal cutting of Fe–Cr–Ni stainless steel has been built to optimize the geometric parameters of chamfered edge. A method to measure the chip curl radius has been proposed. The effect of cutting edge geometric parameters on tool stress and chip curl radius has been analyzed. Then, the chamfered edge parameters have been optimized based on numerical simulation results. It finds that, keeping the equal material removal rate, the optimal geometric parameters of chamfered edge for rough machining Fe–Cr–Ni stainless steel are that the rake angle is from 16° to 17°, and the chamfer length is from 60 to 70 μm. Small (large) rake angle combined with small (large) chamfer length is more reasonable to reduce the tool stress. When the length of land is approximately equal to undeformed chip thickness and the rake angle is larger than 15°, the chip curl radius is minimal. The groove type with large radio of width to depth should be used in the chip breaking based on the optimization results.

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Authors and Affiliations

  1. Institute of Manufacturing Engineering, Huaqiao University, Xiamen, 361021, China

    Xin Cheng, Shanshan Jin, Tongkai Liao & Feng Jiang

  2. Engineering Research Center for Machining of Brittle Materials of Ministry of Education, Huaqiao University, Xiamen, 361021, China

    Xin Cheng, Shanshan Jin, Tongkai Liao & Feng Jiang

Authors
  1. Xin Cheng
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  2. Shanshan Jin
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  3. Tongkai Liao
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  4. Feng Jiang
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Correspondence to Feng Jiang.

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Cheng, X., Jin, S., Liao, T. et al. Optimizing the geometric parameters of chamfered edge for rough machining Fe–Cr–Ni stainless steel. Int J Adv Manuf Technol 91, 137–146 (2017). https://doi.org/10.1007/s00170-016-9736-4

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  • DOI: https://doi.org/10.1007/s00170-016-9736-4

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