Investigation and optimization of lubrication parameters in high speed turning of superalloy Inconel 718
- 420 Downloads
- 11 Citations
Abstract
Dry machining is sometimes less effective when higher machining efficiency, better surface finish quality, and severe cutting conditions are required. For these situations, semi-dry operations utilizing very small amount of cutting fluids called minimum quantity lubrication is expected to become a powerful tool and played a significant role in a number of practical applications. It has been observed from the literature survey that a systematic research work has to be carried out to determine the optimum quantity of lubricant with appropriate cutting conditions for achieving better machinability characteristics of a material. Hence, an attempt has been made in this paper to enhance the machinability characteristics in high speed turning of superalloy Inconel 718 using quantity of lubricant, delivery pressure at the nozzle, frequency of pulses, direction of application of cutting fluid, cutting speed, and feed rate as the process parameters. Results indicated that the use of optimized minimum quantity lubrication parameters under pulsed jet mode leads to lower cutting force, cutting temperature, and flank wear.
Keywords
Inconel 718 MQL under pulsed jet mode ANOVA Force Temperature WearPreview
Unable to display preview. Download preview PDF.
References
- 1.Klocke F (1997) Dry cutting. Annals of the CIRP 46(2):519–526CrossRefGoogle Scholar
- 2.Klocke F, Eisenblätter G (1997) Machinability investigation of the drilling process using minimal cooling lubrication techniques. Annals of the CIRP 46(1):19–24CrossRefGoogle Scholar
- 3.Popke H, Emmer Th, Steffenhagen J (1999) Environmentally clean metal cutting processes—machining on the way to dry cutting. Proc Inst Mech Eng (Part B) 213:329–332CrossRefGoogle Scholar
- 4.Weinert K, Inasaki I, Sutherland JW, Wakabayashi T (2004) Dry Mach Min Quant Lubrication CIRP Annals–Manuf Technol 53(2):511–537Google Scholar
- 5.Kelly JF, Cotterell MG (2002) Minimal lubrication machining of aluminium alloys. J Mater Process Technol 120:327–334CrossRefGoogle Scholar
- 6.Dudzinski D, Devillez A, Moufki A, Larrouquère D, Zerrouki V, Vigneau J (2004) A review of developments towards dry and high speed machining of Inconel 718 alloy. Int J Mach Tools Manuf 44(4):439–456CrossRefGoogle Scholar
- 7.Davim JP, Sreejith PS, Gomes R, Peixoto C (2006) Experimental studies on drilling of aluminium (AA1050) under dry, minimum quantity of lubricant, and flood-lubricated conditions. Proc ImechE Part B: J Eng Manuf 220:1605–1611CrossRefGoogle Scholar
- 8.Heinemann R, Hinduja S, Barrow G, Petuelli G (2006) Effect of MQL on the tool life of small twist drills in deep-hole drilling. Int J Mach Tool Manuf 46:1–6CrossRefGoogle Scholar
- 9.Machado AR, Wallbank J (1997) The effect of extremely low lubricant volumes in machining. Wear 219:76–82CrossRefGoogle Scholar
- 10.Rahman M, Kumar AS, Manzoor-Ul-Salam A (2001) Evaluation of minimal quantities of lubricant in end milling. Int J Adv Manuf Technol 18:235–241CrossRefGoogle Scholar
- 11.Lugscheider E, Knotek O, Barimani C, Leyendecker T, Lemmer O, Wenke R (1997) Investigations on hard coated reamers in different lubricant free cutting operations. Surf Coat Technol 90:172–177CrossRefGoogle Scholar
- 12.Dhar NR, Islam MW, Islam S, Mithu MAH (2006) The influence of minimum quantity of lubrication (MQL) on cutting temperature, chip and dimensional accuracy in turning AISI-1040 steel. J Mater Process Technol 171:93–99CrossRefGoogle Scholar
- 13.Braga DAE, Miranda GWA, Coppini NL (2002) Using a minimum quantity of lubricant (MQL) and a diamond coated tool in the drilling of aluminum–silicon alloys. J Mater Process Technol 122:127–138CrossRefGoogle Scholar
- 14.Davim JP, Sreejith PS, Silva J (2007) Turning of brasses using minimum quantity of lubricant (MQL) and flooded-lubricant conditions. Mater Manuf Process 22:45–50CrossRefGoogle Scholar
- 15.Varadarajan AS, Philip PK, Ramamoorthy B (2002) Investigations on hard turning with minimal cutting fluid application (HTMF) and its comparison with dry and wet turning. Int J Mach Tools Manuf 42:193–200CrossRefGoogle Scholar
- 16.Sadeghi MH, Haddad MJ, Tawakoli T, Emami M (2009) Minimal quantity lubrication-MQL in grinding of Ti–6Al–4V titanium alloy. Int J Adv Manuf Technol 44(5–6):487–500CrossRefGoogle Scholar
- 17.Li K-M, Steven YL (2007) Performance profiling of minimum quantity lubrication in machining. Int J Adv Manuf Technol 5(3–4):226–233CrossRefGoogle Scholar
- 18.Phillip JR (1989) Taguchi techniques for quality engineering. McGraw-Hill, New YorkGoogle Scholar
- 19.Madhav SP (1989) Quality Engineering using robust design. Printice Hall, New JerseyGoogle Scholar