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Developments in microultrasonic machining (MUSM) at FEMTO-ST

  • J. J. Boy
  • E. Andrey
  • A. Boulouize
  • Chantal Khan-Malek
SPECIAL ISSUE - ORIGINAL ARTICLE

Abstract

The aim of the article is to present new developments in microultrasonic machining concerning design and manufacture of a complete acoustic system optimized for ultraprecise processing on 2-in. wafer and examples of microstructures produced at FEMTO-ST institute, particularly in piezoelectric materials. The potentialities and the limitations of the ultrasonic machining technique are discussed. The choice and the dimensions of the material for the acoustic transducer were defined through finite element modeling. Other parameters affecting the machining process such as static load of the tool, vibration amplitude, grain material and size of the abrasive slurry, and workpiece characteristics were hierarchized experimentally in order to increase machining quality (surface state, precision) and minimize tool wear.

Keywords

Ultrasonic machining Sonotrode Tool wear Piezoelectric transducer Aspect ratio Microtechnology Glass Quartz PZT 

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Copyright information

© Springer-Verlag London Limited 2009

Authors and Affiliations

  • J. J. Boy
    • 1
  • E. Andrey
    • 1
  • A. Boulouize
    • 2
  • Chantal Khan-Malek
    • 3
  1. 1.FEMTO-ST—UMR CNRS 6174/dept TFBesanconFrance
  2. 2.TEMIS Innovation (µUSM)—18BesanconFrance
  3. 3.FEMTO-ST—UMR CNRS 6174/dept MN2S—32Besancon CedexFrance

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