Metallurgical Transactions B

, Volume 16, Issue 2, pp 211–225 | Cite as

A unified approach to bubbling-jetting phenomena in powder injection into iron and steel

  • L. R. Farias
  • G. A. Irons
Transport Phenomena

Abstract

The injection of powder into liquids has been investigated by physical modeling and by multi-phase fluid dynamic modeling. The transition from gas-particle jets which penetrate deeply into the liquid and a gas bubbling regime was found to depend on the coupling between gas and particle phases in the conveying line; fine particles at high loading couple well and form jets, whereas coarse particles separate from the gas during bubble formation. The measured penetration depths of submerged jets in water and lead and top jets in water were very well described by equations balancing the momentum of the jet and its buoyancy. A regime of particle-liquid jets that forms in conjunction with bubbling also appears to depend on coupling, between the particle and liquid phases. The effect of surface tension on the particle penetration through a bubble interface was modeled for the single particle and multi-phase cases and compared with the work of others. On the basis of this modeling, the expected regime of flow for many powder injection conditions can be predicted. The flow regimes of existing processes are discussed, and guidelines for the design of processes employing various types of reactions are presented.

Keywords

Metallurgical Transaction Froude Number Particle Volume Fraction Powder Injection Expansion Angle 
These keywords were added by machine and not by the authors. This process is experimental and the keywords may be updated as the learning algorithm improves.

Preview

Unable to display preview. Download preview PDF.

Unable to display preview. Download preview PDF.

References

  1. 1.
    T. A. Engh and H. Bertheussen:Scan. J. Met., 1975, vol. 4, pp. 241–49.Google Scholar
  2. 2.
    T. A. Engh, K. Larsen, and K. Venas:Ironmaking and Steelmaking, 1979, no. 6, pp. 268-73.Google Scholar
  3. 3.
    D. G.C. Robertson, D.S. Conochie, and A. H. Castillejos:Proceedings of Scaninject II Conference, Luleå, Sweden, June 12-13, 1980, Mefos and Jernkontoret, 1980, pp. 4.1-4.36.Google Scholar
  4. 4.
    M.J. McNallan:Proceedings of Scaninject II Conference, Luleå, Sweden, June 12-13, 1980, Mefos and Jernkontoret, 1980, pp. 8.1-8.10.Google Scholar
  5. 5.
    D.N. Ghosh and K. W. Lange:Ironmaking and Steelmaking, 1982, vol. 19, no. 3, pp. 136–41.Google Scholar
  6. 6.
    L. R. Farias and D.G.C. Robertson:Proceedings of 3rd Process Technology Conference, Pittsburgh, PA, Mar. 28-31, 1982, ISS of AIME, 1982, pp. 206-20.Google Scholar
  7. 7.
    E. Kimura:Transactions ISIJ, 1983, vol. 23, pp. 522–29.Google Scholar
  8. 8.
    D.H. Wakelin: Ph.D. Thesis, Imperial College, University of London, England, 1966.Google Scholar
  9. 9.
    G. A. Irons and B. H. Tu:Proceedings of Scaninject III Conference, Luleå, Sweden, June 15-17, 1983, Mefos and Jernkontoret, 1983, pp. 11.1-11.29.Google Scholar
  10. 10.
    M.J. McNallan, J.O Park, and Y. W. Chang:Proceedings of Scaninject III Conference, Luleå, Sweden, June 15-17, 1983, Mefos and Jernkontoret, 1983, pp. 9.1-9.17.Google Scholar
  11. 11.
    Y. Ozawa and K. Mori:Injection Phenomena in Extraction and Refining, Conference Proceedings, Newcastle, April 21-22, 1982, A.E. Wraith, ed., 1982, pp. 11-118.Google Scholar
  12. 12.
    C.Y. Wen and H.P. Simons:A.I. Ch. E. Journal, 1959, vol. 5, pp. 263–67.Google Scholar
  13. 13.
    G. A. Irons and J.S. Chang:Int. J. Multiphase Flow, 1983, vol. 9, no. 3, pp. 289–97.CrossRefGoogle Scholar
  14. 14.
    G.A. Irons and J.S. Chang:Powder Tech., 1983, vol. 34, pp. 233–42.CrossRefGoogle Scholar
  15. 15.
    G.K. Batchelor:Quart. J. Roy. Meteorol. Soc., 1954, vol. 80, pp. 339–58.CrossRefGoogle Scholar
  16. 16.
    F. P. Ricou and D. B. Spalding:J. Fluid Mech., 1961, vol. 11, pp. 21–32.CrossRefGoogle Scholar
  17. 17.
    E.O. Hoefele and J. K. Brimacombe:Metall. Trans. B, 1979, vol. 10B, pp. 631–48.CrossRefGoogle Scholar
  18. 18.
    A.E. Wraith:Advances in Extractive Metallurgy, I.M.M. London, 1971, pp. 1–14.Google Scholar
  19. 19.
    J.F. Davidson and B.O.G. Schuler:Trans. Instn. Chem. Engrs., 1960, vol. 38, pp. 336–42.Google Scholar
  20. 20.
    D. Gilbarg and R.A. Anderson:J. of Appl. Physics, 1948, vol. 19, pp. 127–39.CrossRefGoogle Scholar
  21. 21.
    Y. Ozawa, K. Suzuki, and K. Mori:Tetsu-to-Hagané, 1983, vol. 7, no. 69, pp. 753–59.Google Scholar
  22. 22.
    T. A. Engh, H. Sandberg, A. Hultquist, and L. G. Norberg:Scan. J. Met., 1972, vol. 1, pp. 103–14.Google Scholar
  23. 23.
    N.J. Themelis, P. Tarasoff, and J. Szekely:Trans. AIME, 1969, vol. 245, pp. 2425–33.Google Scholar
  24. 24.
    G.A. Irons and R.I.L. Guthrie:Metall. Trans. B, 1978, vol. 9B, pp. 101–10.CrossRefGoogle Scholar
  25. 25.
    L. R. Farias: Ph.D. Thesis, Imperial College, University of London, England, 1982.Google Scholar
  26. 26.
    G. A. Irons:Transactions of the Iron and Steel Society, vol. 5, in press.Google Scholar
  27. 27.
    H.T. Kossler, P.M. Wosokowsky, and P. J. Koros:Proceedings of McMaster Symposium on Developments in Hot Metal Preparation for Oxygen Steelmaking, May 25-26, 1983, McMaster University, Hamilton, ON, Canada, W. -K. Lu, ed.Google Scholar
  28. 28.
    M. Goto and T. Echigoya:J. Metals, Nov. 1980, pp. 6–11.Google Scholar

Copyright information

© The Metallurgical Society of AIME 1985

Authors and Affiliations

  • L. R. Farias
    • 1
  • G. A. Irons
    • 2
  1. 1.HyL Research and Development CenterMonterreyMexico
  2. 2.Department of Metallurgy and Materials ScienceMcMaster UniversityHamiltonCanada

Personalised recommendations