Abstract
The results of experiments that show that the wear of tool tapers in milling machines strongly influences the dynamic flexibility of the spindle-tool system and reduces the reliability of machines with respect to the parameters of roughness of the machined surface have been presented. A scheme that explains the mechanism of the wear of tool tapers from the standpoint of material fatigue under the action of cyclic stresses has been proposed. Calculations according to this scheme have been performed that confirm the results of experiments.
Similar content being viewed by others
References
Grigor’ev, S.N., Gribkov, A.A., and Zakharchenko, D.V., Global trends in machine-tool design, Russ. Eng. Res., 2013, vol. 33, pp. 468–470.
Bushuev, V.V., Kuzovkin, V.A., Molodtsov, V.V., and Filatov, V.V., Feed drive errors in a metal-cutting machine and ways of reducing them, Measur. Techn., 2006, vol. 49, pp. 552–556.
Grigoriev, S.N., Masterenko, D.A., Teleshevskii, V.I., and Emelyanov, P.N., Contemporary state and outlook for development of metrological assurance in the machine-building industry, Measur. Techn., 2013, vol. 56, pp. 1311–1315.
Grigoriev, S.N., Sinopalnikov, V.A., Tereshin, M.V., and Gurin, V.D., Control of parameters of the cutting process on the basis of diagnostics of the machine tool and workpiece, Measur. Techn., 2012, vol. 55, pp. 555–558.
Grigoriev, S.N., Gurin, V.D., Volosova, M.A., and Cherkasova, N.Y., Development of residual cutting tool life prediction algorithm by processing on CNC machine tool, Materialwissenschaft und Werkstofftechnik, 2013, vol. 44, pp. 790–796.
Gilovoi, L.Ya. and Molodtsov, V.V., Influence of centrifugal forces on the operation of HSK coupling, Russ. Eng. Res., 2012, vol. 32, pp. 276–281.
Grigoriev, S.N., Kozochkin, M.P., Sabirov, F.S., et al., Diagnostic systems as basis for technological improvement, Proc. 5th CIRP Conf. on High Performance Cutting, 2012.
Borisov, A.A., Maslov, A.R., and Kaimin, V.G., Spectral analysis of the dynamometric program information in the diagnosis of the microtools, Vestnik Mos. Gos. Tekhn. Univ. Stankin, 2013, No. 1, pp. 87–88.
Kragel’skii, I.V., Dobychin, M.N., and Kombalov, V.S., Osnovy raschetov na trenie i iznos (Fundamentals of Calculations of Friction and Wear), Moscow: Mashinostroenie, 1977.
Levina, Z.M. and Reshetov, D.N., Kontaktnaya zhestkost’ mashin (Contact Rigidity of Machines), Moscow: Mashinostroenie, 1971.
Author information
Authors and Affiliations
Corresponding author
Additional information
Original Russian Text © A.R. Maslov, Yu.A. Melnik, 2014, published in Trenie i Iznos, 2014, Vol. 35, No. 6, pp. 670–675.
About this article
Cite this article
Maslov, A.R., Melnik, Y.A. Mechanism of the wear of tool tapers in milling machines. J. Frict. Wear 35, 460–464 (2014). https://doi.org/10.3103/S1068366614060105
Received:
Published:
Issue Date:
DOI: https://doi.org/10.3103/S1068366614060105