Skip to main content
Log in

Sulfidation Behaviour of Blast Furnace Dust at High Temperatures

  • METALLURGY OF NONFERROUS METALS
  • Published:
Russian Journal of Non-Ferrous Metals Aims and scope Submit manuscript

Abstract

The sulfidation behaviour of blast furnace dust (BFD) with sulfur at high temperatures was investigated. The effects of the sulfur dosage, roasting temperature and time were studied on the basis of thermodynamic calculations. The results revealed that the Zn distribution ratio in ZnS increased from 13.28 to 92.01% after adopting the proposed process. The increase in the sulfur dosage, roasting temperature and time was conducive to the sulfidation of ZnO in the sample, but higher temperatures were not beneficial for sulfidation, which was ascribed to an accelerated volatilization rate of sulfur. The existence of carbon in the sample could decrease the O2 partial pressure, which is advantageous for the generation of ZnS. In addition, it was found that the generated FeO was sulfurized and then proceeded to form iron sulfides. The produced iron sulfides were further dissolved into ZnS to form (Zn, Fe)S compounds. The growth of ZnS particles largely depended upon the roasting temperature, and the growth was significantly accelerated when the temperature increased to 850°C. It is feasible that the sphalerite was transformed into wurtzite at higher temperatures.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1.
Fig. 2.
Fig. 3.
Fig. 4.
Fig. 5.
Fig. 6.
Fig. 7.
Fig. 8.
Fig. 9.

Similar content being viewed by others

REFERENCES

  1. Peng, R., Ren, H., and Zhang, X., Metallurgy of Lead and Zinc, Inst. Neijing: Science, 2003.

  2. Zheng, Y., Lv, J.F., Liu, W., Qin, W., and Wen, S., An innovative technology for recovery of zinc, lead and silver from zinc leaching residue, Physicochem. Probl. Mi., 2016, vol. 52, pp. 943–954.

    Google Scholar 

  3. Van Herck, P., Vandecasteele, C., Swennen, R., and Mortier, R., Zinc and lead removal from blast furnace sludge with a hydrometallurgical process, Environ. Sci. Technol., 2000, vol. 34, pp. 3802–3808.

    Article  Google Scholar 

  4. R.L. Nyirenda, The processing of steelmaking flue-dust: a review, Miner. Eng., 1991, vol. 4, pp.1003–1025.

    Article  Google Scholar 

  5. Li, M., Peng, B., Chai, L., Peng, N., Yan, H., and Hou, D., Recovery of iron from zinc leaching residue by selective reduction roasting with carbon, J. Hazard. Mater., 2012, vol. 237, pp. 323–330.

    Article  Google Scholar 

  6. Dutra, A.J.B., Paiva, P.R.P., and Tavares, L.M., Alkaline leaching of zinc from electric arc furnace steel dust, Miner. Eng., 2006, vol. 19, pp. 478–485.

    Article  Google Scholar 

  7. Cruells, M., Roca, A., and Nunẽz, C., Electric arc furnace flue dusts: characterization and leaching with sulphuric acid, Hydrometallurgy, 1992, vol. 31, pp. 213–231.

    Article  Google Scholar 

  8. Havlik, T., Turzakova, M., Stopic, S., and Friedrich, B., Atmospheric leaching of EAF dust with diluted sulphuric acid, Hydrometallurgy, 2015, vol. 77, pp. 41–50.

    Article  Google Scholar 

  9. Zheng, Y.-X., Liu, W., Qin, W.-Q., Kong, Y., Luo, H.-L., and Han, J.-W., Mineralogical reconstruction of lead smelter slag for zinc recovery, Sep. Sci. Technol., 2014, vol. 49, no. 5, pp. 92–100.

    Article  Google Scholar 

  10. Jianbin, W., Study on the floatation test of an copper oxide ore in Yunnan, Mining Eng., 2013.

  11. Zheng, Y., Lv, J.F., Wang, H., Wen, S.M., and Pang, J., Formation of zinc sulfide species during roasting of ZnO with pyrite and its contribution on flotation, Sci. Rep., 2018, vol. 8, pp. 1–8.

    Article  Google Scholar 

  12. Zheng, Y., Lv, J.F., Wang, H., Wen, S.M., and Huang, L.Y., Efficient sulfidization of lead oxide at high temperature using pyrite as vulcanizing reagent, Physicochem. Probl. Miner. Process., 2018, vol. 54, no. 2, pp. 270–277.

    Google Scholar 

  13. Lv, J.F., Tong, X., Zheng, Y.X., Xie, X., and Wang, C.B., Study on the surface sulfidization behaviour of smithsonite at high temperature, Appl. Surf. Sci., 2018, vol. 437, pp. 13–18.

    Article  Google Scholar 

  14. Shi, Q., Zhang, G., Feng, Q., and Deng, H., Effect of solution chemistry on the flotation system of smithsonite and calcite, Int. J. Miner. Proc., 2013, vol. 119, pp. 34–39.

    Article  Google Scholar 

  15. Zheng, Y.-x., Liu, W., Qin, W.Q., Jiao, F., Han, J.W., Yang, K., and Luo, H.-l., Reduction of lead sulfate to lead sulfide with carbon monoxide, J. Cent. South Univ., 2015, vol. 22, pp. 2929–2935.

    Article  Google Scholar 

  16. Wang, J., Lu, J., Zhang, Q., and Saito, F., Mechanochemical sulfidization of nonferrous metal oxides by grinding with sulfur and iron, Ind. Eng. Chem. Res., 2003, vol. 42, pp. 5813–5818.

    Article  Google Scholar 

  17. Li, Y., Wang, J.K., Chang, W., Liu, C.X., Jiang, J.B., and Wang, F., Sulfidation roasting of low grade lead-zinc oxide ore with elemental sulfur, Miner. Eng., 2010, vol. 23, pp. 563–566.

    Article  Google Scholar 

  18. Zheng, Y.X., Liu, W., Qin, W.Q., Han, J.W., Yang, K., Luo, H.L., and Wang, D.W., Improvement for sulphidation roasting and its application to treat lead smelter slag and zinc recovery, Can. Metall. Q., 2015, vol. 54, pp. 92–100.

    Article  Google Scholar 

  19. Zheng, Y.-X., Liu, W., Qin, W.Q., Han, J.W., Yang, K., and Luo, H.-L., Selective reduction of PbSO4 to PbS with carbon and flotation treatment of synthetic galena, Physicochem. Probl. Miner. Process., 2015, vol. 51, no. 2, pp. 535–546.

    Google Scholar 

  20. Zheng, Y.X., Liu, W., Qin, W.Q., Jiao, F., Han, J.W., Yang, K., and Luo, H.L., Sulfidation roasting of lead and zinc carbonate with sulphur by temperature gradient method, J. Cent. South Univ., 2015, vol. 22, pp. 1635–1642.

    Article  Google Scholar 

  21. Sohn, H.Y. and Kim, B.S., A novel cyclic reaction system involving CaS and CaSO4 for converting sulfur dioxide to elemental sulfur without generating secondary pollutants. 1. Determination of process feasibility, Eng. Chem. Res., 2002, vol. 41, pp. 3081–3086.

    Article  Google Scholar 

  22. Han, J., Liu, W., Wang, D., Jiao, F., and Qin, W., Selective sulfidation of lead smelter slag with sulfur, Metall. Mater. Trans. B, 2016, vol. 47, pp. 344–354.

    Article  Google Scholar 

  23. Lv, J.F., Zhang, H.P., Tong, X., Fan., C.L., Yang, W.T., and Zheng, Y.X., Innovative methodology for recovering titanium and chromium from a raw ilmenite concentrate by magnetic separation after modifying magnetic properties, J. Hazard. Mater., 2017, vol. 25, pp. 251–260.

    Article  Google Scholar 

Download references

ACKNOWLEDGMENTS

The authors would like to acknowledge the National Natural Science Foundation of China (no. 51604131), the Yunnan Province Applied Basic Research Project (2017FB084), the Foundation of Yunnan Educational Committee, China (No. 2019J0037) and the Testing and Analyzing Funds of Kunming University of Science and Technology (2017T20090159 and 2018T20150055) for financial supports.

Author information

Authors and Affiliations

Authors

Corresponding authors

Correspondence to Yong-Xing Zheng or Jin-Fang Lv.

Ethics declarations

The authors claim that they have no conflict of interest.

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Cong-Bing Wang, Chen, LZ., Zheng, YX. et al. Sulfidation Behaviour of Blast Furnace Dust at High Temperatures. Russ. J. Non-ferrous Metals 60, 363–371 (2019). https://doi.org/10.3103/S1067821219040163

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.3103/S1067821219040163

Keywords:

Navigation