Abstract
Shaping by means of reeling under the conditions of superplasticity using specialized reeling mills is a promising technology for manufacturing axisymmetric parts of gas turbine engines (disks and hollow shafts) based on heat-resistant alloys. Mathematical simulation is an efficient method for determining the energy and thermomechanical parameters of the technological process. This paper describes a methodology for constructing a finite element model for the reeling of parts under the conditions of superplasticity, as well as the results of simulation by the example of making a disk and a hollow shaft of heat-resistant alloys. The technique proposed can be used in developing a technology and equipment design for reeling axisymmetric parts (disks, hollow shafts) based on heat-resistant alloys under superplastic conditions.
Similar content being viewed by others
Notes
The use of the DEFORM-3D software package is permitted in accordance with the NTES-107/20014-AS Sublicense Agreement of November 19, 2014. License no. 8143.
REFERENCES
Kaibyshev, O.A. and Utyashev, F.Z., Sverkhplastichnost’, izmel’chenie struktury i obrabotka trudno deformiruemykh splavov (Superplasticity, Structure Refinement and Processing of Hardly Deformable Alloys), Moscow: Nauka, 2002.
Utyashev, F.Z. and Raab, I.G., Deformatsionnye metody polucheniya obrabotki ul’tramelkozernistykh i nanostrukturnykh materialov (Deformation Methods for Processing Ultrafine-Grained and Nanostructured Materials), Ufa: Gilem, Bashk. Entsikl., 2013.
Sukhorukov, R.Y., Sidorov, A.A., Utyashev, F.Z., and Ibragimov, A.R., The determination of power characteristics of isothermal roll formation of critical parts of gas-turbine engines, J. Mach. Manuf. Reliab., 2015, vol. 44, no. 8, p. 737. https://doi.org/10.3103/S1052618815080075
Utyashev, F.Z., Sukhorukov, R.U., Nazarov, A.A., and Potekaev, A.I., The values of strain components and their role in formation of ultrafine-grained and nanosized structure in materials by means of severe plastic deformation, Izv. Vyssh. Uchebn. Zaved., Fiz., 2015, no. 1, p. 64. https://doi.org/10.1007/s11182-015-0464-2
Utyashev, F., Mulyukov, R., Sukhorukov, R., and Valitov, V., New technologies development and equipment for local shape-forming of the complicated parts made of heat-resistant alloys under superplastic deformation conditions, Mater. Sci. Forum, 2016, vols. 838–839, pp. 615–620; in Proceedings of the 12th International Conference on Superplasticity in Advanced Materials, ICSAM 2015, Tokyo, Japan. doi 10.4028/www.scientific.net/MSF.838-839.615
Utyashev, F.Z., et al., Development of the scientific foundations of highly efficient technology and equipment for the manufacture under superplasticity of a wide range of hollow shafts of gas turbine engines made of heat-resistant alloys and steels, Report PNI, the Final Stage No. 5, Agreement with the Ministry of Education and Science of the Russian Federation no. 14.604.21.0091 from July 8, 2014, State Registration no. 114092270017, 2014.
Shakhov, R.V., Nagimov, M.I., Mukhtarov, Sh.Kh., Utyashev, F.Z., Sukhorukov, R.U., and Sidorov, A.A., Numerical simulation of superplastic roll-forming of a hollow shaft out of nickel-based superalloy, Mater. Phys. Mech., 2017, no. 33, p. 171.
Bewlay, B.P., Gigliotti, M.F.X., Utyashev, F.Z., and Kaibyshev, O.A., Super plastic roll forming of Ti alloys, Mater. Des., 2000, vol. 21, no. 4, p. 287.
Morozov, S.V., Power output during isothermal rolling on automatic line ALRD-800, Probl. Mashinostr. Avtomatiz., 2014, no. 1, p. 165.
Li, Q., Wu, L., Li, F., Liu, T., Wang, S., Wei, Z., and Su, C., Experiments study on the rolling process for heavy disk, Int. J. Adv. Manuf. Technol., 2013, vol. 65, nos. 5–8, p. 1171.
Oh, S.I. and Altan, T., Metal Forming and the Finite- Element Method, New York: Oxford Univ. Press, 1989.
Shitikov, A.A., Simulation of the preliminary stage at pneumoforming in superplasticity state, Kuzn.-Shtamp. Pr-vo, Obrab. Mater. Davl., 2014, no. 2, p. 34.
Lopatin, N.V., Kudryavtsev, E.A., and Salishchev, G.A., Modeling the shaping and evolution of the structure of VT6 nanostructured titanium alloy during isothermal molding using DEFORM 2D, in Trudy Mezhdunarodnogo foruma Inzhenernye sistemy (Proceedings of the International Forum on Engineering Systems), 2013, p. 191.
Song, X. et al., Diametrical growth in the forward flow forming process: simulation, validation, and prediction, Int. J. Adv. Manuf. Technol., 2014, vol. 71, nos. 1–4, p. 207.
Anjami, N. and Basti, A., Investigation of rolls size effects on hot ring rolling process by coupled thermo-mechanical 3D-FEA, J. Mater. Process. Technol., 2010, vol. 210, no. 10, p. 1364.
Burlakov, I.A., Influence of rolling modes on the structure and mechanical properties of VT9 alloy discs, Zagotov. Pr-va Mashinostr., 2008, no. 5, p. 21.
Author information
Authors and Affiliations
Corresponding author
Additional information
Translated by O. Polyakov
About this article
Cite this article
Sukhorukov, R.Y. Simulation of Technology for the Production of Axisymmetric Parts for Gas Turbine Engines Made of Heat Resistant Alloys by Means of Reeling under Superplastic Conditions. J. Mach. Manuf. Reliab. 49, 150–158 (2020). https://doi.org/10.3103/S1052618820020132
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.3103/S1052618820020132