Skip to main content
Log in

Effect of superplasticizer addition time and metakaolin source on the early-age hydration of limestone calcined clay cement (LC3)

  • Original Article
  • Published:
Materials and Structures Aims and scope Submit manuscript

Abstract

It is known that superplasticizer (SP) presence and addition time play an important role in the hydration of Portland cement (PC). However, this is not clear yet for limestone calcined clay cements (LC3). Besides, the role of metakaolin characteristics in the early hydration of LC3 is not fully understood, especially in the presence of SP. In this work, PC and LC3 pastes were produced without and with SP added directly in the mixing water or with a 10-min delay. LC3 were produced with two different metakaolin sources. Isothermal calorimetry and in-situ X-ray diffraction (XRD) were conducted for 48 h. Results showed that LC3 hydration was marginally affected during the first two days by SP incorporation, contrary to PC systems where SP delayed the hydration kinetics. Furthermore, direct SP addition delayed the conversion of the intermediate short-range ordered C-(A)-S-H into the known long-range ordered arrangement in both PC and LC3 systems, while delayed SP addition prevented it. Calcined clays showed pozzolanic activity within the first two days of hydration in LC3 samples, but SP incorporation delayed the pozzolanic reaction onset by around 9 h. SP hindered the crystallization of portlandite in both PC and LC3 systems, which was more evident for PC.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9

Similar content being viewed by others

References

  1. Ben Haha M, Winnefeld F, Pisch A (2019) Advances in understanding ye’elimite-rich cements. Cem Concr Res 123:105778. https://doi.org/10.1016/j.cemconres.2019.105778

    Article  Google Scholar 

  2. Shi C, Jiménez AF, Palomo A (2011) New cements for the 21st century: the pursuit of an alternative to Portland cement. Cem Concr Res 41:750–763. https://doi.org/10.1016/j.cemconres.2011.03.016

    Article  Google Scholar 

  3. Gartner E, Sui T (2018) Alternative cement clinkers. Cem Concr Res 114:27–39. https://doi.org/10.1016/j.cemconres.2017.02.002

    Article  Google Scholar 

  4. Cuesta A, Ayuela A, Aranda MAG (2021) Belite cements and their activation. Cem Concr Res 140:106319. https://doi.org/10.1016/j.cemconres.2020.106319

    Article  Google Scholar 

  5. Shi C, Qu B, Provis JL (2019) Recent progress in low-carbon binders. Cem Concr Res 122:227–250. https://doi.org/10.1016/j.cemconres.2019.05.009

    Article  Google Scholar 

  6. Sharma M, Bishnoi S, Martirena F, Scrivener K (2021) Limestone calcined clay cement and concrete: a state-of-the-art review. Cem Concr Res 149:106564. https://doi.org/10.1016/j.cemconres.2021.106564

    Article  Google Scholar 

  7. Díaz YC, Sánchez Berriel S, Heierli U et al (2017) Limestone calcined clay cement as a low-carbon solution to meet expanding cement demand in emerging economies. Dev Eng 2:82–91. https://doi.org/10.1016/j.deveng.2017.06.001

    Article  Google Scholar 

  8. Sposito R, Maier M, Beuntner N, Thienel K (2022) Physical and mineralogical properties of calcined common clays as SCM and their impact on flow resistance and demand for superplasticizer. Cem Concr Res 154:106743. https://doi.org/10.1016/j.cemconres.2022.106743

    Article  Google Scholar 

  9. Muzenda TR, Hou P, Kawashima S et al (2020) The role of limestone and calcined clay on the rheological properties of LC3. Cem Concr Compos 107:103516. https://doi.org/10.1016/j.cemconcomp.2020.103516

    Article  Google Scholar 

  10. Chen Y, Romero Rodriguez C, Li Z et al (2020) Effect of different grade levels of calcined clays on fresh and hardened properties of ternary-blended cementitious materials for 3D printing. Cem Concr Compos. https://doi.org/10.1016/j.cemconcomp.2020.103708

    Article  Google Scholar 

  11. Hou P, Muzenda TR, Li Q et al (2021) Mechanisms dominating thixotropy in limestone calcined clay cement (LC3). Cem Concr Res 140:106316. https://doi.org/10.1016/j.cemconres.2020.106316

    Article  Google Scholar 

  12. Tregger NA, Pakula ME, Shah SP (2010) Influence of clays on the rheology of cement pastes. Cem Concr Res 40:384–391. https://doi.org/10.1016/j.cemconres.2009.11.001

    Article  Google Scholar 

  13. Lange A, Plank J (2016) Contribution of non-adsorbing polymers to cement dispersion. Cem Concr Res 79:131–136. https://doi.org/10.1016/j.cemconres.2015.09.003

    Article  Google Scholar 

  14. Li R, Lei L, Sui T, Plank J (2021) Effectiveness of PCE superplasticizers in calcined clay blended cements. Cem Concr Res 141:106334. https://doi.org/10.1016/j.cemconres.2020.106334

    Article  Google Scholar 

  15. Borralleras P, Segura I, Aranda MAG, Aguado A (2019) Influence of experimental procedure on d-spacing measurement by XRD of montmorillonite clay pastes containing PCE-based superplasticizer. Cem Concr Res 116:266–272. https://doi.org/10.1016/j.cemconres.2018.11.015

    Article  Google Scholar 

  16. Tan H, Gu B, Ma B et al (2016) Mechanism of intercalation of polycarboxylate superplasticizer into montmorillonite. Appl Clay Sci 129:40–46. https://doi.org/10.1016/j.clay.2016.04.020

    Article  Google Scholar 

  17. Nair N, Mohammed Haneefa K, Santhanam M, Gettu R (2020) A study on fresh properties of limestone calcined clay blended cementitious systems. Constr Build Mater 254:119326. https://doi.org/10.1016/j.conbuildmat.2020.119326

    Article  Google Scholar 

  18. Flatt RJ, Houst YF (2001) A simplified view on chemical effects perturbing the action of superplasticizers. Cem Concr Res 31:1169–1176. https://doi.org/10.1016/S0008-8846(01)00534-8

    Article  Google Scholar 

  19. Von Daake H, Stephan D (2016) Setting of cement with controlled superplasticizer addition monitored by ultrasonic measurements and calorimetry. Cem Concr Compos 66:24–37. https://doi.org/10.1016/j.cemconcomp.2015.11.004

    Article  Google Scholar 

  20. Uchikawa H, Sawaki D, Hanehara S (1995) Influence of kind and added timing of organic admixture on the composition, structure and property of fresh cement paste. Cem Concr Res 25:353–364. https://doi.org/10.1016/0008-8846(95)00021-6

    Article  Google Scholar 

  21. Pott U, Jakob C, Jansen D et al (2020) Investigation of the incompatibilities of cement and superplasticizers and their influence on the rheological behavior. Materials (Basel). https://doi.org/10.3390/ma13040977

    Article  Google Scholar 

  22. Ma S, Snellings R, Li X et al (2021) Alite-ye’elimite clinker: Hydration kinetics, products and microstructure. Constr Build Mater 266:121062. https://doi.org/10.1016/j.conbuildmat.2020.121062

    Article  Google Scholar 

  23. Shirani S, Cuesta A, Morales-Cantero A et al (2021) Influence of curing temperature on belite cement hydration: a comparative study with Portland cement. Cem Concr Res 147:106499. https://doi.org/10.1016/j.cemconres.2021.106499

    Article  Google Scholar 

  24. Morales-Cantero A, Cuesta A, Santacruz I et al (2022) Phase-selective degree of hydration at setting: an in situ synchrotron diffraction study. Constr Build Mater 328:127117. https://doi.org/10.1016/j.conbuildmat.2022.127117

    Article  Google Scholar 

  25. Suherman PM, van Riessen A, O’Connor B et al (2002) Determination of amorphous phase levels in Portland cement clinker. Powder Diffr 17:178–185. https://doi.org/10.1154/1.1471518

    Article  Google Scholar 

  26. Krishnan S, Bishnoi S (2018) Understanding the hydration of dolomite in cementitious systems with reactive aluminosilicates such as calcined clay. Cem Concr Res 108:116–128. https://doi.org/10.1016/j.cemconres.2018.03.010

    Article  Google Scholar 

  27. Malacarne CS, Longhi MA, Silva MRC et al (2021) Influence of low-grade materials as clinker substitute on the rheological behavior, hydration and mechanical performance of ternary cements. Case Stud Constr Mater 15:e00776. https://doi.org/10.1016/j.cscm.2021.e00776

    Article  Google Scholar 

  28. Fernandez R, Martirena F, Scrivener KL (2011) The origin of the pozzolanic activity of calcined clay minerals: a comparison between kaolinite, illite and montmorillonite. Cem Concr Res 41:113–122. https://doi.org/10.1016/j.cemconres.2010.09.013

    Article  Google Scholar 

  29. Avet F, Snellings R, Alujas Diaz A et al (2016) Development of a new rapid, relevant and reliable (R3) test method to evaluate the pozzolanic reactivity of calcined kaolinitic clays. Cem Concr Res 85:1–11. https://doi.org/10.1016/j.cemconres.2016.02.015

    Article  Google Scholar 

  30. De Noirfontaine MN, Courtial M, Dunstetter F et al (2012) Tricalcium silicate Ca3SiO5 superstructure analysis: a route towards the structure of the M1 polymorph. Zeitschrift fur Krist 227:102–112. https://doi.org/10.1524/zkri.2012.1425

    Article  Google Scholar 

  31. Avet F, Li X, Scrivener K (2018) Determination of the amount of reacted metakaolin in calcined clay blends. Cem Concr Res 106:40–48. https://doi.org/10.1016/j.cemconres.2018.01.009

    Article  Google Scholar 

  32. Avet F, Scrivener K (2018) Investigation of the calcined kaolinite content on the hydration of limestone calcined clay cement (LC3). Cem Concr Res 107:124–135. https://doi.org/10.1016/j.cemconres.2018.02.016

    Article  Google Scholar 

  33. da Andrade Neto J S, de la Torre AG, Kirchheim AP (2021) Effects of sulfates on the hydration of Portland cement—a review. Constr Build Mater. https://doi.org/10.1016/j.conbuildmat.2021.122428

    Article  Google Scholar 

  34. Wadsö L (2010) Operational issues in isothermal calorimetry. Cem Concr Res 40:1129–1137. https://doi.org/10.1016/j.cemconres.2010.03.017

    Article  Google Scholar 

  35. Betioli AM, Gleize PJP, Silva DA et al (2009) Effect of HMEC on the consolidation of cement pastes: isothermal calorimetry versus oscillatory rheometry. Cem Concr Res 39:440–445. https://doi.org/10.1016/j.cemconres.2009.02.002

    Article  Google Scholar 

  36. Ectors D, Neubauer J, Goetz-Neunhoeffer F (2013) The hydration of synthetic brownmillerite in presence of low Ca-sulfate content and calcite monitored by quantitative in-situ-XRD and heat flow calorimetry. Cem Concr Res 54:61–68. https://doi.org/10.1016/j.cemconres.2013.08.011

    Article  Google Scholar 

  37. De Matos PR, Andrade Neto J, Jansen D, et al (2022) In-situ laboratory X-ray diffraction applied assess cement hydration. Cem Concr Res 162: 106988. https://doi.org/10.1016/j.cemconres.2022.106988

  38. Jansen D, Goetz-Neunhoeffer F, Stabler C, Neubauer J (2011) A remastered external standard method applied to the quantification of early OPC hydration. Cem Concr Res 41:602–608. https://doi.org/10.1016/j.cemconres.2011.03.004

    Article  Google Scholar 

  39. Jansen D, Stabler C, Goetz-Neunhoeffer F et al (2011) Does Ordinary Portland Cement contain amorphous phase? A quantitative study using an external standard method. Powder Diffr 26:31–38. https://doi.org/10.1154/1.3549186

    Article  Google Scholar 

  40. Coelho AA (2018) TOPAS and TOPAS-Academic: an optimization program integrating computer algebra and crystallographic objects written in C++: An. J Appl Crystallogr 51:210–218. https://doi.org/10.1107/S1600576718000183

    Article  Google Scholar 

  41. Cheary RW, Coelho A (1992) Fundamental parameters approach to x-ray line-profile fitting. J Appl Crystallogr 25:109–121. https://doi.org/10.1107/S0021889891010804

    Article  Google Scholar 

  42. Dollase WA (1986) Correction of intensities of preferred orientation in powder diffractometry: application of the march model. J Appl Crystallogr 19:267–272. https://doi.org/10.1107/S0021889886089458

    Article  Google Scholar 

  43. Andrade Neto JS, de Matos PR, De la Torre AG et al (2022) The role of sodium and sulfate sources on the rheology and hydration of C3A polymorphs. Cem Concr Res. https://doi.org/10.1016/j.cemconres.2021.106639

    Article  Google Scholar 

  44. Bergold ST, Goetz-Neunhoeffer F, Neubauer J (2013) Quantitative analysis of C-S-H in hydrating alite pastes by in-situ XRD. Cem Concr Res 53:119–126. https://doi.org/10.1016/j.cemconres.2013.06.001

    Article  Google Scholar 

  45. de Matos PR, Andrade Neto JS, Sakata RD et al (2022) Strategies for XRD quantitative phase analysis of ordinary and blended Portland cements. Cem Concr Compos 131:104571. https://doi.org/10.1016/j.cemconcomp.2022.104571

    Article  Google Scholar 

  46. Naber C, Stegmeyer S, Jansen D et al (2019) The PONKCS method applied for time resolved XRD quantification of supplementary cementitious material reactivity in hydrating mixtures with ordinary Portland cement. Constr Build Mater 214:449–457. https://doi.org/10.1016/j.conbuildmat.2019.04.157

    Article  Google Scholar 

  47. Cuesta A, Zea-Garcia JD, Londono-Zuluaga D et al (2018) Multiscale understanding of tricalcium silicate hydration reactions. Sci Rep 8:1–11. https://doi.org/10.1038/s41598-018-26943-y

    Article  Google Scholar 

  48. Hackley VA, Stefaniak AB (2013) “Real-world” precision, bias, and between-laboratory variation for surface area measurement of a titanium dioxide nanomaterial in powder form. J Nanopart Res. https://doi.org/10.1007/s11051-013-1742-y

    Article  Google Scholar 

  49. Jansen D, Neubauer J, Goetz-Neunhoeffer F et al (2012) Change in reaction kinetics of a Portland cement caused by a superplasticizer–Calculation of heat flow curves from XRD data. Cem Concr Res 42:327–332. https://doi.org/10.1016/j.cemconres.2011.10.005

    Article  Google Scholar 

  50. Azevedo N, Neto JA, De Matos P et al (2021) Utilization of thermally treated sic nanowhiskers and superplasticizer for cementitious composite production. Materials (Basel) 14:1–12. https://doi.org/10.3390/ma14154062

    Article  Google Scholar 

  51. Mollah MYA, Adams WJ, Schennach R, Cocke DL (2000) Review of cement-superplasticizer interactions and their models. Adv Cem Res 12:153–161. https://doi.org/10.1680/adcr.2000.12.4.153

    Article  Google Scholar 

  52. Ridi F, Dei L, Fratini E et al (2003) Hydration kinetics of tri-calcium silicate in the presence of superplasticizers. J Phys Chem B 107:1056–1061. https://doi.org/10.1021/jp027346b

    Article  Google Scholar 

  53. Rieger J, Thieme J, Schmidt C (2000) Study of precipitation reactions by X-ray microscopy: CaCO3 precipitation and the effect of polycarboxylates. Langmuir 16:8300–8305. https://doi.org/10.1021/la0004193

    Article  Google Scholar 

  54. Wu Y, Li Q, Li G et al (2021) Effect of naphthalene-based superplasticizer and polycarboxylic acid superplasticizer on the properties of sulfoaluminate cement. Materials (Basel). https://doi.org/10.3390/ma14030662

    Article  Google Scholar 

  55. Winnefeld F, Becker S, Pakusch J, Götz T (2007) Effects of the molecular architecture of comb-shaped superplasticizers on their performance in cementitious systems. Cem Concr Compos 29:251–262. https://doi.org/10.1016/j.cemconcomp.2006.12.006

    Article  Google Scholar 

  56. Zhang L, Miao X, Kong X, Zhou S (2019) Retardation effect of PCE superplasticizers with different architectures and their impacts on early strength of cement mortar. Cem Concr Compos 104:103369. https://doi.org/10.1016/j.cemconcomp.2019.103369

    Article  Google Scholar 

  57. Jansen D, Naber C, Ectors D et al (2018) The early hydration of OPC investigated by in-situ XRD, heat flow calorimetry, pore water analysis and 1H NMR: Learning about adsorbed ions from a complete mass balance approach. Cem Concr Res 109:230–242. https://doi.org/10.1016/j.cemconres.2018.04.017

    Article  Google Scholar 

  58. Lu ZC, Haist M, Ivanov D et al (2019) Characterization data of reference cement CEM I 42.5 R used for priority program DFG SPP 2005, Opus Fluidum Futurum–Rheology of reactive, multiscale, multiphase construction materials. Data Br. https://doi.org/10.1016/j.dib.2019.104699

    Article  Google Scholar 

  59. Lei L, Palacios M, Plank J, Jeknavorian AA (2022) Interaction between polycarboxylate superplasticizers and non-calcined clays and calcined clays: a review. Cem Concr Res 154:106717. https://doi.org/10.1016/j.cemconres.2022.106717

    Article  Google Scholar 

  60. Akhlaghi O, Aytas T, Tatli B et al (2017) Modified poly(carboxylate ether)-based superplasticizer for enhanced flowability of calcined clay-limestone-gypsum blended Portland cement. Cem Concr Res 101:114–122. https://doi.org/10.1016/j.cemconres.2017.08.028

    Article  Google Scholar 

  61. Zunino F, Scrivener K (2019) The influence of the filler effect on the sulfate requirement of blended cements. Cem Concr Res 126:105918. https://doi.org/10.1016/j.cemconres.2019.105918

    Article  Google Scholar 

  62. Maier M, Sposito R, Beuntner N, Thienel KC (2022) Particle characteristics of calcined clays and limestone and their impact on early hydration and sulfate demand of blended cement. Cem Concr Res 154:106736. https://doi.org/10.1016/j.cemconres.2022.106736

    Article  Google Scholar 

  63. Zunino F, Scrivener K (2021) The reaction between metakaolin and limestone and its effect in porosity refinement and mechanical properties. Cem Concr Res 140:106307. https://doi.org/10.1016/j.cemconres.2020.106307

    Article  Google Scholar 

  64. Bellmann F, Damidot D, Möser B, Skibsted J (2010) Improved evidence for the existence of an intermediate phase during hydration of tricalcium silicate. Cem Concr Res 40:875–884. https://doi.org/10.1016/j.cemconres.2010.02.007

    Article  Google Scholar 

  65. Huang L, Tang L, Gu H et al (2022) New insights into the reaction of tricalcium silicate (C3S) with solutions to the end of the induction period. Cem Concr Res 152:106688. https://doi.org/10.1016/j.cemconres.2021.106688

    Article  Google Scholar 

  66. Plank J, Schönlein M, Kanchanason V (2018) Study on the early crystallization of calcium silicate hydrate (C-S-H) in the presence of polycarboxylate superplasticizers. J Organomet Chem 869:227–232. https://doi.org/10.1016/j.jorganchem.2018.02.005

    Article  Google Scholar 

  67. Valentini L, Favero M, Dalconi MC et al (2016) Kinetic model of calcium-silicate hydrate nucleation and growth in the presence of PCE superplasticizers. Cryst Growth Des 16:646–654. https://doi.org/10.1021/acs.cgd.5b01127

    Article  Google Scholar 

  68. Wang J, Yin J, Kong X (2022) Influences of PCE superplasticizers with varied architectures on the formation and morphology of calcium hydroxide crystals. Cem Concr Res 152:106670. https://doi.org/10.1016/j.cemconres.2021.106670

    Article  Google Scholar 

  69. de Matos PR, Andrade Neto JS, Campos CEM (2021) Is the R index accurate to assess the preferred orientation of portlandite in cement pastes? Constr Build Mater 292:123471. https://doi.org/10.1016/j.conbuildmat.2021.123471

    Article  Google Scholar 

Download references

Acknowledgements

The authors acknowledge the financial support from the Brazilian governmental agencies CNPq and CAPES. PRM, EDR, and APK acknowledge the funding from FAPERGS (Grant No. 21/2551-0000723-0). The XRD data was collected in the Laboratório de Difração de Raios-X (LDRX-UFSC) multiuser facility. Dr. Daniel Jansen is kindly acknowledged for the insightful discussion.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to P. R. de Matos.

Ethics declarations

Conflict of interest

The authors declare that they have no conflict of interest directly or indirectly related to the work.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Supplementary Information

Below is the link to the electronic supplementary material.

Supplementary file1 (DOCX 1321 KB)

Rights and permissions

Springer Nature or its licensor holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

de Matos, P.R., Andrade Neto, J.S., Sakata, R.D. et al. Effect of superplasticizer addition time and metakaolin source on the early-age hydration of limestone calcined clay cement (LC3). Mater Struct 55, 218 (2022). https://doi.org/10.1617/s11527-022-02049-w

Download citation

  • Received:

  • Accepted:

  • Published:

  • DOI: https://doi.org/10.1617/s11527-022-02049-w

Keywords

Navigation