Abstract
The presence of interfaces and geometrical confinement can have a strong influence on the structure and morphology of thin films of semicrystalline polymers. Using surface-sensitive grazing incidence wide angle X-ray scattering and atomic force microscopy to investigate the vertical structure of thin films of poly(3-hexylthiophene) crystallized from the melt, we show that highly oriented crystallites are induced at the air/polymer interface and not as sometimes assumed at the interface to the substrate. These crystallites are oriented with their crystallographic a-axis perpendicular to the plane of the film. While the corresponding orientation dominates in thinner films, for sufficiently thick films (>60 nm) a layer containing unoriented crystals is present below the surface layer. Due to the anisotropic charge transport properties, the observed effects are expected to be of special relevance for potential applications of semiconductor polymers in the field of organic photovoltaics for which vertical transport in thicker films plays an important role.
Similar content being viewed by others
References
Y.X. Liu and E.Q. Chen: Polymer crystallization of ultrathin films on solid substrates. Coord. Chem. Rev. 254, 1011–1037 (2010).
H.H. Li and S.K. Yan: Surface-induced polymer crystallization and the resultant structures and morphologies. Macromolecules 44, 417–428 (2011).
J.M. Carr, D.S. Langhe, M.T. Ponting, A. Hiltner, and E. Baer: Confined crystallization in polymer nanolayered films: A review. J. Mater. Res. 27, 1326–1350 (2012).
C.W. Frank, V. Rao, M.M. Despotopoulou, R.F.W. Pease, W.D. Hinsberg, R.D. Miller, and J.F. Rabolt: Structure in thin and ultrathin spin-cast polymer films. Science 273, 912–915 (1996).
Y. Ma, W.B. Hu, and G. Reiter: Lamellar crystal orientations biased by crystallization kinetics in polymer thin films. Macromolecules 39, 5159–5164 (2006).
A.K. Löhmann, T. Henze, and T. Thurn-Albrecht: Direct observation of prefreezing at the interface melt-solid in polymer crystallization. Proc. Natl. Acad. Sci. U. S. A. 111, 17368–17372 (2014).
R.P. Sear: Nucleation: Theory and applications to protein solutions and colloidal suspensions. J. Phys.: Condens. Matter 19, 033101 (2007).
S. Napolitano and M. Wübbenhorst: Slowing down of the crystallization kinetics in ultrathin polymer films: A size or an interface effect? Macromolecules 39, 5967–5970 (2006).
S. Napolitano and M. Wübbenhorst: Deviation from bulk behaviour in the cold crystallization kinetics of ultrathin films of poly(3-hydroxybutyrate). J. Phys.: Condens. Matter 19, 205121 (2007).
B. Vanroy, M. Wübbenhorst, and S. Napolitano: Crystallization of thin polymer layers confined between two adsorbing walls. ACS Macro Lett. 2, 168–172 (2013).
D.E. Martinez-Tong, B. Vanroy, M. Wübbenhorst, A. Nogales, and S. Napolitano: Crystallization of poly(L-lactide) confined in ultrathin films: competition between finite size effects and irreversible chain adsorption. Macromolecules 47, 2354–2360 (2014).
X.Z. Wu, B.M. Ocko, E.B. Sirota, S.K. Sinha, M. Deutsch, B.H. Cao, and M.W. Kim: Surface tension measurements of surface freezing in liquid normal alkanes. Science 261, 1018–1021 (1993).
B.M. Ocko, X.Z. Wu, E.B. Sirota, S.K. Sinha, O. Gang, and M. Deutsch: Surface freezing in chain molecules: Normal alkanes. Phys. Rev. E: Stat. Phys., Plasmas, Fluids, Relat. Interdiscip. Top. 55, 3164–3182 (1997).
K.S. Gautam and A. Dhinojwala: Melting at alkyl side chain comb polymer interfaces. Phys. Rev. Lett. 88, 145501 (2002).
K.S. Gautam, S. Kumar, D. Wermeille, D. Robinson, and A. Dhinojwala: Observation of novel liquid-crystalline phase above the bulk-melting temperature. Phys. Rev. Lett. 90, 215501 (2003).
O. Gang, X.Z. Wu, B.M. Ocko, E.B. Sirota, and M. Deutsch: Surface freezing in chain molecules. II. Neat and hydrated alcohols. Phys. Rev. E: Stat. Phys., Plasmas, Fluids, Relat. Interdiscip. Top. 58, 6086–6100 (1998).
S. Prasad, Z. Jiang, S.K. Sinha, and A. Dhinojwala: Partial crystallinity in alkyl side chain polymers dictates surface freezing. Phys. Rev. Lett. 101, 065505 (2008).
Y. Jeon, D. Vaknin, W. Bu, J. Sung, Y. Ouchi, W. Sung, and D. Kim: Surface nanocrystallization of an ionic liquid. Phys. Rev. Lett. 108, 055502 (2012).
H. Sirringhaus, P.J. Brown, R.H. Friend, M.M. Nielsen, K. Bechgaard, B.M.W. Langeveld-Voss, A.J.H. Spiering, R.A.J. Janssen, E.W. Meijer, P. Herwig, and D.M. de Leeuw: Two-dimensional charge transport in self-organized, high-mobility conjugated polymers. Nature 401, 685–688 (1999).
H. Sirringhaus, N. Tessler, and R.H. Friend: Integrated optoelectronic devices based on conjugated polymers. Science 280, 1741–1744 (1998).
S.R. Forrest: The path to ubiquitous and low-cost organic electronic appliances on plastic. Nature 428, 911–918 (2004).
G. Li, V. Shrotriya, J.S. Huang, Y. Yao, T. Moriarty, K. Emery, and Y. Yang: High-efficiency solution processable polymer photovoltaic cells by self-organization of polymer blends. Nat. Mater. 4, 864–868 (2005).
A. Salleo: Charge transport in polymeric transistors. Mater. Today 10, 38–45 (2007).
Z. Bao, A. Dodabalapur, and A.J. Lovinger: Soluble and processable regioregular poly(3-hexylthiophene) for thin film field-effect transistor applications with high mobility. Appl. Phys. Lett. 69, 4108–4110 (1996).
P. Müller-Buschbaum: The active layer morphology of organic solar cells probed with grazing incidence scattering techniques. Adv. Mater. 26, 7692–7709 (2014).
S. Hugger, R. Thomann, T. Heinzel, and T. Thurn-Albrecht: Semicrystalline morphology in thin films of poly(3-hexylthiophene). Colloid Polym. Sci. 282, 932–938 (2004).
Z.Y. Wu, A. Petzold, T. Henze, T. Thurn-Albrecht, R.H. Lohwasser, M. Sommer, and M. Thelakkat: Temperature, and molecular weight dependent hierarchical equilibrium structures in semiconducting poly(3-hexylthiophene). Macromolecules 43, 4646–4653 (2010).
M. Brinkmann and P. Rannou: Effect of molecular weight on the structure and morphology of oriented thin films of regioregular poly(3-hexylthiophene) grown by directional epitaxial solidification. Adv. Funct. Mater. 17, 101–108 (2007).
T.J. Prosa, M.J. Winokur, J. Moulton, P. Smith, and A.J. Heeger: X-ray structural studies of poly(3-alkylthiophenes)—an example of an inverse comb. Macromolecules 25, 4364–4372 (1992).
K. Tashiro, M. Kobayashi, T. Kawai, and K. Yoshino: Crystal structural change in poly(3-alkyl thiophene)s induced by iodine doping as studied by an organized combination of X-ray diffraction, infrared/Raman spectroscopy and computer simulation techniques. Polymer 38, 2867–2879 (1997).
S. Joshi, S. Grigorian, U. Pietsch, P. Pingel, A. Zen, D. Neher, and U. Scherf: Thickness dependence of the crystalline structure and hole mobility in thin films of low molecular weight poly(3-hexylthiophene). Macromolecules 41, 6800–6808 (2008).
R.J. Kline, M.D. Mcgehee, E.N. Kadnikova, J.S. Liu, and J.M.J. Frechet: Controlling the field-effect mobility of regioregular polythiophene by changing the molecular weight. Adv. Mater. 15, 1519–1522 (2003).
A. Zen, M. Saphiannikova, D. Neher, J. Grenzer, S. Grigorian, U. Pietsch, U. Asawapirom, S. Janietz, U. Scherf, I. Lieberwirth, and G. Wegner: Effect of molecular weight on the structure and crystallinity of poly(3-hexylthiophene). Macromolecules 39, 2162–2171 (2006).
A.M. Ballantyne, L. Chen, J. Dane, T. Hammant, F.M. Braun, M. Heeney, W. Duffy, I. McCulloch, D.D.C. Bradley, and J. Nelson: The effect of poly(3-hexylthiophene) molecular weight on charge transport and the performance of polymer: Fullerene solar cells. Adv. Funct. Mater. 18, 2373–2380 (2008).
Y. Kim, S. Cook, S.M. Tuladhar, S.A. Choulis, J. Nelson, J.R. Durrant, D.D.C. Bradley, M. Giles, I. McCulloch, C.S. Ha, and M. Ree: A strong regioregularity effect in self-organizing conjugated polymer films and high-efficiency polythiophene: Fullerene solar cells. Nat. Mater. 5, 197–203 (2006).
M. Brinkmann: Structure, and morphology control in thin films of regioregular poly(3-hexylthiophene). J. Polym. Sci., Part B: Polym. Phys. 49, 1218–1233 (2011).
G.L. Schulz and S. Ludwigs: Controlled crystallization of conjugated polymer films from solution and solvent vapor for polymer electronics. Adv. Funct. Mater. 27, 1603083 (2017).
A.A. Virkar, S. Mannsfeld, Z.A. Bao, and N. Stingelin: Organic semiconductor growth, and morphology considerations for organic thin-film transistors. Adv. Mater. 22, 3857–3875 (2010).
B.W. Boudouris, V. Ho, L.H. Jimison, M.F. Toney, A. Salleo, and R.A. Segalman: Real-time observation of poly(3-alkylthiophene) crystallization and correlation with transient optoelectronic properties. Macromolecules 44, 6653–6658 (2011).
C.H. Woo, C. Piliego, T.W. Holcombe, M.F. Toney, and J.M.J. Frechet: A quantitative correlation between the mobility and crystallinity of photo-cross-linkable P3HT. Macromolecules 45, 3057–3062 (2012).
C.R. Singh, G. Gupta, R. Lohwasser, S. Engmann, J. Balko, M. Thelakkat, T. Thurn-Albrecht, and H. Hoppe: Correlation of charge transport with structural order in highly ordered melt-crystallized poly(3-hexylthiophene) thin films. J. Polym. Sci., Part B: Polym. Phys. 51, 943–951 (2013).
B.J. Factor, T.P. Russell, and M.F. Toney: Grazing-incidence X-ray-scattering studies of thin-films of an aromatic polyimide. Macromolecules 26, 2847–2859 (1993).
N. Kawamoto, H. Mori, K.H. Nitta, S. Sasaki, N. Yui, and M. Terano: Microstructural characterization of polypropene surfaces using grazing incidence X-ray diffraction. Macromol. Chem. Phys. 199, 261–266 (1998).
P.C. Jukes, A. Das, M. Durell, D. Trolley, A.M. Higgins, M. Geoghegan, J.E. Macdonald, R.A.L. Jones, S. Brown, and P. Thompson: Kinetics of surface crystallization in thin films of poly(ethylene terephthalate). Macromolecules 38, 2315–2320 (2005).
H. Yakabe, K. Tanaka, T. Nagamura, S. Sasaki, O. Sakata, A. Takahara, and T. Kajiyama: Grazing incidence X-ray diffraction study on surface crystal structure of polyethylene thin films. Polym. Bull. 53, 213–222 (2005).
R.J. Kline, M.D. Mcgehee, and M.F. Toney: Highly oriented crystals at the buried interface in polythiophene thin-film transistors. Nat. Mater. 5, 222–228 (2006).
J.L. Baker, L.H. Jimison, S. Mannsfeld, S. Volkman, S. Yin, V. Subramanian, A. Salleo, A.P. Alivisatos, and M.F. Toney: Quantification of thin film crystallographic orientation using X-ray diffraction with an area detector. Langmuir 26, 9146–9151 (2010).
L.H. Jimison, S. Himmelberger, D.T. Duong, J. Rivnay, M.F. Toney, and A. Salleo: Vertical confinement and interface effects on the microstructure and charge transport of P3HT thin films. J. Polym. Sci., Part B: Polym. Phys. 51, 611–620 (2013).
V. Skrypnychuk, N. Boulanger, V. Yu, M. Hilke, S.C.B. Mannsfeld, M.F. Toney, and D.R. Barbero: Enhanced vertical charge transport in a semiconducting P3HT thin film on single layer graphene. Adv. Funct. Mater. 25, 664–670 (2015).
B. Schmidt-Hansberg, M. Sanyal, M.F.G. Klein, M. Pfaff, N. Schnabel, S. Jaiser, A. Vorobiev, E. Müller, A. Colsmann, P. Scharfer, D. Gerthsen, U. Lemmer, E. Barrena, and W. Schabel: Moving through the phase diagram: Morphology formation in solution cast polymer–fullerene blend films for organic solar cells. ACS Nano 5, 8579–8590 (2011).
D.H. Kim, Y. Jang, Y.D. Park, and K. Cho: Layered molecular ordering of self-organized poly(3-hexylthiophene) thin films on hydrophobized surfaces. Macromolecules 39, 5843–5847 (2006).
D. Choi, S. Jin, Y. Lee, S.H. Kim, D.S. Chung, K. Hong, C. Yang, J. Jung, J.K. Kim, M. Ree, and C.E. Park: Direct observation of interfacial morphology in poly(3-hexylthiophene) transistors: Relationship between grain boundary and field-effect mobility. ACS Appl. Mater. Interfaces 2, 48–53 (2010).
T.C. Anglin, J.C. Speros, and A.M. Massari: Interfacial ring orientation in polythiophene field-effect transistors on functionalized dielectrics. J. Phys. Chem. C 115, 16027–16036 (2011).
T.C. Anglin, A.P. Lane, and A.M. Massari: Real-time structural evolution at the interface of an organic transistor during thermal annealing. J. Mater. Chem. C 2, 3390–3400 (2014).
B.Y. Huang, E. Glynos, B. Frieberg, H.X. Yang, and P.F. Green: Effect of thickness-dependent microstructure on the out-of-plane hole mobility in poly(3-hexylthiophene) films. ACS Appl. Mater. Interfaces 4, 5204–5210 (2012).
Y.Y. Yimer, A. Dhinojwala, and M. Tsige: Interfacial properties of free-standing poly(3-hexylthiophene) films. J. Chem. Phys. 137, 044703 (2012).
J. Balko, A. Rinscheid, A. Wurm, C. Schick, R.H. Lohwasser, M. Thelakkat, and T. Thurn-Albrecht: Crystallinity of poly(3-hexylthiophene) in thin films determined by fast scanning calorimetry. J. Polym. Sci., Part B: Polym. Phys. 54, 1791–1801 (2016).
D.W. Breiby, O. Bunk, J.W. Andreasen, H.T. Lemke, and M.M. Nielsen: Simulating X-ray diffraction of textured films. J. Appl. Crystallogr. 41, 262–271 (2008).
H. Dosch, B.W. Batterman, and D.C. Wack: Depth-controlled grazing-incidence diffraction of synchrotron X radiation. Phys. Rev. Lett. 56, 1144–1147 (1986).
M. Tolan: X-ray Scattering From Soft-matter Thin Films, Vol. 148 (Springer-Verlag, Berlin-Heidelberg, 1999).
A. Hammersley: Fit2D. http://www.esrf.eu/computing/scientific/FIT2D (accessed September 09, 2015).
P. Scherrer: Bestimmung der Größe und der inneren Struktur von Kolloidteilchen mittels Röntgenstrahlen. Nachrichten von der Gesellschaft der Wissenschaften zu Göttingen 1918, 98–100 (1918).
J.I. Langford and A.J.C. Wilson: Scherrer after sixty years: A survey and some new results in the determination of crystallite size. J. Appl. Crystallogr. 11, 102–113 (1978).
U. Holzwarth and N. Gibson: The Scherrer equation versus the ‘Debye-Scherrer equation’. Nat. Nanotechnol. 6, 534 (2011).
E.E. Sheina, J.S. Liu, M.C. Iovu, D.W. Laird, and R.D. McCullough: Chain growth mechanism for regioregular nickel-initiated cross-coupling polymerizations. Macromolecules 37, 3526–3528 (2004).
J. Balko, R.H. Lohwasser, M. Sommer, M. Thelakkat, and T. Thurn-Albrecht: Determination of the crystallinity of semicrystalline poly(3-hexylthiophene) by means of wide-angle X-ray scattering. Macromolecules 46, 9642–9651 (2013).
P.J. French, P.M. Sarro, R. Mallee, E.J.M. Fakkeldij, and R.F. Wolffenbuttel: Optimization of a low-stress silicon nitride process for surface-micromachining applications. Sens. Actuators, A 58, 149–157 (1997).
T. Aiyama, T. Fukunaga, K. Niihara, T. Hirai, and K. Suzuki: An X-ray diffraction study of the amorphous structure of chemically vapor-deposited silicon nitride. J. Non-Cryst. Solids 33, 131–139 (1979).
E.J.W. Crossland, K. Rahimi, G. Reiter, U. Steiner, and S. Ludwigs: Systematic control of nucleation density in poly(3-hexylthiophene) thin films. Adv. Funct. Mater. 21, 518–524 (2011).
P. Kohn, Z.X. Rong, K.H. Scherer, A. Sepe, M. Sommer, P. Müller-Buschbaum, R.H. Friend, U. Steiner, and S. Hüttner: Crystallization-induced 10-nm structure formation in P3HT/PCBM blends. Macromolecules 46, 4002–4013 (2013).
F.P.V. Koch, J. Rivnay, S. Foster, C. Müller, J.M. Downing, E. Buchaca-Domingo, P. Westacott, L.Y. Yu, M.J. Yuan, M. Baklar, Z.P. Fei, C. Luscombe, M.A. McLachlan, M. Heeney, G. Rumbles, C. Silva, A. Salleo, J. Nelson, P. Smith, and N. Stingelin: The impact of molecular weight on microstructure and charge transport in semicrystalline polymer semiconductors—poly(3-hexylthiophene), a model study. Prog. Polym. Sci. 38, 1978–1989 (2013).
N. Kayunkid, S. Uttiya, and M. Brinkmann: Structural model of regioregular poly(3-hexylthiophene) obtained by electron diffraction analysis. Macromolecules 43, 4961–4967 (2010).
O. Werzer and R. Resel: Model-independent X-ray reflectivity fitting for structure analysis of poly(3-hexylthiophene) films. Macromolecules 46, 3529–3533 (2013).
Y.Y. Yimer and M. Tsige: Static and dynamic properties of poly(3-hexylthiophene) films at liquid/vacuum interfaces. J. Chem. Phys. 137, 204701 (2012).
F.P.V. Koch, M. Heeney, and P. Smith: Thermal, and structural characteristics: Of oligo(3-hexylthiophene)s (3HT)n, n = 4–36. J. Am. Chem. Soc. 135, 13699–13709 (2013).
M.C. Gurau, D.M. Delongchamp, B.M. Vogel, E.K. Lin, D.A. Fischer, S. Sambasivan, and L.J. Richter: Measuring molecular order in poly(3-alkylthiophene) thin films with polarizing spectroscopies. Langmuir 23, 834–842 (2007).
W.D. Oosterbaan, J.C. Bolsee, A. Gadisa, V. Vrindts, S. Bertho, J. D’Haen, T.J. Cleij, L. Lutsen, C.R. McNeill, L. Thomsen, J.V. Manca, and D. Vanderzande: Alkyl-chain-length-independent hole mobility via morphological control with poly(3-alkylthiophene) nanofibers. Adv. Funct. Mater. 20, 792–802 (2010).
ACKNOWLEDGMENTS
This work was supported by the German Research Foundation (DFG) within the framework of the priority program SPP 1355 and the collaborative research center SFB/TRR 102. J.B. acknowledges financial support by the German Economy Foundation (sdw). Experiments were performed on beamlines DUBBLE/BM26B and ID 10B at the ESRF, Grenoble, France. We are grateful to Oleg Konovalev at the ESRF for providing assistance in using beamline ID10B.
Author information
Authors and Affiliations
Corresponding author
Supplementary Material
43578_2017_32101957_MOESM1_ESM.pdf
Supporting Information for: Surface Induced Orientation and Vertically Layered Morphology in Thin Films of Poly(3-hexyl thiophene) Crystallized From the Melt (approximately 728 KB)
Rights and permissions
About this article
Cite this article
Balko, J., Portale, G., Lohwasser, R.H. et al. Surface induced orientation and vertically layered morphology in thin films of poly(3-hexylthiophene) crystallized from the melt. Journal of Materials Research 32, 1957–1968 (2017). https://doi.org/10.1557/jmr.2017.107
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1557/jmr.2017.107