Skip to main content
Log in

Discriminating Ability of Abbreviated Impactor Measurement Approach (AIM) to Detect Changes in Mass Median Aerodynamic Diameter (MMAD) of an Albuterol/Salbutamol pMDI Aerosol

  • Research Article
  • Published:
AAPS PharmSciTech Aims and scope Submit manuscript

Abstract

This article reports on results from a two-lab, multiple impactor experiment evaluating the abbreviated impactor measurement (AIM) concept, conducted by the Cascade Impaction Working Group of the International Pharmaceutical Aerosol Consortium on Regulation and Science (IPAC-RS). The goal of this experiment was to expand understanding of the performance of an AIM-type apparatus based on the Andersen eight-stage non-viable cascade impactor (ACI) for the assessment of inhalation aerosols and sprays, compared with the full-resolution version of that impactor described in the pharmacopeial compendia. The experiment was conducted at two centers with a representative commercially available pressurized metered dose inhaler (pMDI) containing albuterol (salbutamol) as active pharmaceutical ingredient (API). Metrics of interest were total mass (TM) emitted from the inhaler, impactor-sized mass (ISM), as well as the ratio of large particle mass (LPM) to small particle mass (SPM). ISM and the LPM/SPM ratio together comprise the efficient data analysis (EDA) metrics. The results of the comparison demonstrated that in this study, the AIM approach had adequate discrimination to detect changes in the mass median aerodynamic diameter (MMAD) of the ACI-sampled aerodynamic particle size distribution (APSD), and therefore could be employed for routine product quality control (QC). As with any test method considered for inclusion in a regulatory filing, the transition from an ACI (used in development) to an appropriate AIM/EDA methodology (used in QC) should be evaluated and supported by data on a product-by-product basis.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10

Similar content being viewed by others

Abbreviations

ACI:

Andersen cascade impactor (full-resolution, 8-stage)

AIM:

Abbreviated impactor measurement

API:

Active pharmaceutical ingredient

APSD:

Aerodynamic particle size distribution

CI:

Cascade impactor

EDA:

Efficient data analysis

EPAG:

European pharmaceutical aerosol group

FPD:

Fine particle dose

IPAC-RS:

International pharmaceutical aerosol consortium on regulation and science

ISM:

Impactor-sized mass (i.e., API mass collected from impactor stages with a defined upper cut-off)

LPM:

Large particle mass

MMAD:

Mass median aerodynamic diameter

OIP:

Orally inhaled product

pHRT:

Potential human respiratory tract (when referring to aerosol deposition sites)

pMDI:

Pressurized metered dose inhaler

QC:

Quality control

RMSE/b:

Root mean square error divided by slope (from regression analysis)

SPM:

Small particle mass

TM:

Total mass (i.e., API mass collected from actuator and all of the impactor stages)

USP:

United States pharmacopeia

References

  1. Heyder J, Svartengren MU. Basic principles of particle behavior in the human respiratory tract. In: Bisgaard H, O’Callaghan C, Smaldone GC, editors. Drug delivery to the lung. New York: Marcel Dekker; 2002. p. 21–45.

    Google Scholar 

  2. FDA, CDER. Draft guidance for industry. metered dose inhaler (MDI) and dry powder inhaler (DPI) drug products chemistry, manufacturing, and controls documentation. 1998. www.fda.gov/downloads/drugs/guidancecomplianceregulatoryinformation/guidances/ucm070573.pdf Accessed 31 Mar 2016.

  3. Mitchell JP, Nagel MW. Cascade impactors for the size characterization of aerosols from medical inhalers. Their uses and limitations. J Aerosol med. 2003;16(4):341–77.

    Article  CAS  PubMed  Google Scholar 

  4. Marple VA, Liu BYH. Characteristics of laminar jet impactors. Environ Sci Technol. 1974;8:648–54.

    Article  CAS  Google Scholar 

  5. Christopher D, Curry P, Doub W, Furnkranz K, Lavery M, Lin K, et al. Considerations for the development and practice of cascade impaction testing including a mass balance failure investigation tree. J Aerosol med. 2003;16(3):235–47.

    Article  PubMed  Google Scholar 

  6. European Directorate for Quality in Medicines (EDQM). European pharmacopeia 8.0, monograph 2.9.18. Preparations for inhalations: Aerodynamic assessment of fine particles. Strasburg, France EDQM; 2014 (January).

  7. US Pharmacopeial Convention. United States Pharmacopeia 39/National Formulary 34, Chapter <601> Aerosols, nasal sprays, metered-dose inhalers, and dry powder inhalers. Rockville, MD; 2016.

  8. Mitchell JP, Tougas T. The AIM and EDA concepts: why they are needed and how they fit together. In: Tougas TP, Mitchell JP, Lyapustina SA, editors. Good cascade impactor practices, AIM and EDA for orally inhaled products. USA: Springer N.Y; 2013. p. 119–33.

    Chapter  Google Scholar 

  9. Bonam M, Christopher D, Cipolla D, Donovan B, Goodwin D, Holmes S, et al. Minimizing variability of cascade impaction measurements in inhalers and nebulizers. AAPS PharmSciTechnol. 2008;9(2):404–13.

    Article  CAS  Google Scholar 

  10. Mitchell JP, Tougas T, Christopher JD, Lyapustina S, Glaab V. The abbreviated impactor measurement and efficient data analysis concepts: why use them and when. In: Dalby RN, Byron PR, Peart J, Suman JD, Young PM, editors. Respiratory drug delivery 2012. River Grove: Davis Healthcare International; 2012. p. 731–6.

    Google Scholar 

  11. Tougas TP, Christopher D, Mitchell JP, Strickland H, Wyka B, Van Oort M, et al. Improved quality control metrics for cascade impaction measurements of orally inhaled drug products (OIPs). AAPS PharmSciTech. 2009;10(4):1276–85.

  12. Mitchell JP, Nagel MW, Wiersema KJ, Doyle CC. Aerodynamic particle size analysis of aerosols from pressurized metered-dose inhalers: Comparison of Andersen 8-stage cascade impactor, Next Generation pharmaceutical Impactor, and model 3321 Aerodynamic Particle Sizer aerosol spectrometer. AAPS PharmSciTech. 2003;4(4):425–433.

  13. Mitchell JP, Tougas T, Lyapustina S. The abbreviated impactor measurement (AIM) and effective data analysis (EDA) concepts: why they are important and how to go about working with them. Inhalation. 2012;6(6):13–9.

    Google Scholar 

  14. European Medicines Agency. Committee for Medicinal Products for Human Use (CHMP). Guideline on the pharmaceutical quality of inhalation and nasal products. EMEA/CHMP/QWP/49313/2005 Corr., London, UK; 2006.

  15. Copley M, Mitchell JP, Svensson M, Christopher JD, Quiroz J, Daniels G, et al. Validating AIM-based instrumentation and associated measurement techniques. In: Tougas TP, Mitchell JP, Lyapustina SL, editors. Orally inhaled products: good cascade impaction practices, AIM and EDA. N.Y: Springer; 2013. p. 283–358.

    Chapter  Google Scholar 

  16. Mitchell JP, Nagel MW, Doyle C, Ali RS, Avvakoumova V, Christopher D, et al. Relative precision of inhaler aerodynamic particle size distribution (APSD) metrics by full-resolution and abbreviated Andersen cascade impactors (ACIs): part 1. AAPS PharmSciTech. 2010;11(2):843–51. doi:10.1208/s12249-010-9452-6.

    Article  CAS  PubMed  PubMed Central  Google Scholar 

  17. Mitchell JP, Nagel MW, Doyle C, Ali RS, Avvakoumova V, Christopher D, et al. Relative precision of inhaler aerodynamic particle size distribution (APSD) metrics by full-resolution and abbreviated Andersen cascade impactors (ACIs): part 2—investigation of bias in extra-fine mass fraction with AIM-HRT impactor. AAPS PharmSciTech. 2010;11(3):1115–8. doi:10.1208/s12249-010-9473-1.

    Article  CAS  PubMed  PubMed Central  Google Scholar 

  18. Mitchell JP, Nagel MW, Avvakoumova V, MacKay H, Ali R. The abbreviated impactor measurement (AIM) concept: part 1—influence of particle bounce and re-entrainment—evaluation with a “dry” pressurized metered dose inhaler (pMDI)-based formulation. AAPS PharmSciTech. 2009;10(1):243–51.

    Article  CAS  PubMed  PubMed Central  Google Scholar 

  19. Nichols S, Sandell D, Mitchell J. A multi-laboratory in vitro study to compare data from abbreviated and pharmacopeial impactor measurements for orally inhaled products: a report of the European Pharmaceutical Aerosol Group (EPAG). AAPS PharmSciTech. 2016; On-line First; doi:10.1208/S12249-015-0476-9.

  20. Tougas TP, Mitchell JP, Morgan B, Strickland H. Introduction. In: Tougas TP, Mitchell JP, Lyapustina S, editors. Good cascade impactor practices, AIM and EDA for orally inhaled products. New York: Springer; 2013. p. 1–13.

    Chapter  Google Scholar 

  21. Tougas TP, Goodey AP, Hardwell G, Mitchell J, Lyapustina S. A comparison of the performance of efficient data analysis versus fine particle dose as metrics for the quality control of aerodynamic particle size distributions of orally inhaled pharmaceuticals. AAPS PharmSciTech. 2016; doi:10.1208/s12249-016-0508-0.

  22. Christopher D, Dey M, Lyapustina S, Mitchell J, Tougas T, Van Oort M, et al. Generalized simplified approaches for MMAD determination. USP Pharm Forum. 2010;36(3):812–23.

    Google Scholar 

  23. Christopher D, Quiroz J. Statistical analysis package for the article: ‘Discriminating Ability of Abbreviated Impactor Measurement Approach (AIM) to Detect Changes in Mass Median Aerodynamic Diameter (MMAD) of Inhaler Aerosols’, 2016. http://ipacrs.org/assets/uploads/outputs/Statistical_Supplement_%28IPAC-RS_CIWG_2nd_Expt_Paper%29.pdf. Accessed 16 Dec 2016.

  24. IPAC-RS. Data package for the article: ‘Discriminating Ability of Abbreviated Impactor Measurement Approach (AIM) to Detect Changes in Mass Median Aerodynamic Diameter (MMAD) of Inhaler Aerosols’, 2016. http://ipacrs.org/assets/uploads/outputs/Data_Supplement_%28%28IPAC-RS_CIWG_2nd_Expt_Paper%29.pdf. Accessed 16 Dec 2016.

  25. Tougas T, Christopher D, Mitchell J, Lyapustina S, Van Oort M, Bauer R, et al. Product lifecycle approach to cascade impaction measurements. AAPS PharmSciTech. 2011:312–22. doi:10.1208/s12249-011-9590-5.

  26. Mitchell JP, Christopher J, Tougas TP, Glaab V, Lyapustina S. When could efficient data analysis (EDA) fail? Theoretical considerations. RDD Europe 2011. 2011;1:237–46.

    Article  Google Scholar 

  27. Tougas TP, Mitchell JP. Theoretical basis for the EDA concept. In: Tougas TP, Mitchell JP, Lyapustina S, editors. Good cascade impactor practices, AIM and EDA for orally inhaled products. New York: Springer; 2013. p. 151–72.

    Chapter  Google Scholar 

  28. Canavos GC. Applied probability and statistical methods. Boston: Little, Brown and Company; 1984.

    Google Scholar 

  29. Wheeler DJ, EMP III. (Evaluating the measurement process): using imperfect data. Knoxville: SPC Press; 2006.

    Google Scholar 

  30. AIAG. Measurement system analysis, Reference manual, 4th Ed., Southfield, MI, USA. ISBN#: 978-1-60-534211-5. June 2010.

  31. Montgomery D. Introduction to statistical quality control. 6th ed. New York: John Wiley and Sons; 2009.

    Google Scholar 

  32. Christopher JD, Strickland H, Morgan B, Dey M, Silcock A, Tougas TP, et al. Performance characterization of EDA and its potential to improve decision making in product batch release. In: Tougas TP, Mitchell JP, Lyapustina S, editors. Good cascade impactor practices, AIM and EDA for orally inhaled products. New York: Springer; 2013. p. 173–250.

    Chapter  Google Scholar 

Download references

Acknowledgments

The authors appreciate support of the IPAC-RS Board of Directors and Cascade Impaction Working Group in conceiving, conducting, and analyzing the study. Special thanks go to the three laboratories that donated their expertise and resources for the study, especially to David Mark (PPD), Michelle Rick (PPD), Cindy Drew (PPD), Kevin Rauschenberger (PPD) and Michael Estrella (BI), Ellen Christman (BI), David Giordano (BI), Jennifer Whitcomb (BI), and Jeffrey Trenck (BI). The authors also thank William Doub for his careful review and thoughtful comments on the draft manuscript, and to Gareth Hardwell, for discussions of early drafts.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Svetlana Lyapustina.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

David Christopher, J..., Patel, R.B., Mitchell, J.P. et al. Discriminating Ability of Abbreviated Impactor Measurement Approach (AIM) to Detect Changes in Mass Median Aerodynamic Diameter (MMAD) of an Albuterol/Salbutamol pMDI Aerosol. AAPS PharmSciTech 18, 3296–3306 (2017). https://doi.org/10.1208/s12249-017-0814-1

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1208/s12249-017-0814-1

KEY WORDS

Navigation