Background

Oral diseases such as dental caries, endodontic disease, temporomandibular disorders, and periodontal disease can have systemic effects, increasing the host's susceptibility to other diseases [1,2,3,4,5]. Preventing these localized diseases may be a therapeutic solution for reducing the incidence of systemic diseases. The development of biomaterials and procedures to prevent dental caries has recently garnered growing interest. Dental caries is a common condition involving the demineralization of dental tissues by lactic and acetic acid produced from oral bacteria [6,7,8,9,10]. Fluoride treatments are highly effective in the prevention of dental caries in the clinic [11, 12]. Fluorides may interact with the minerals to form the dense crystal CaP structures resulting in the prevention of the demineralization [13,14,15]. Moreover, remineralization with fluoride treatments contributes to inhibiting the progression of dental caries and accelerating the formation of healthy minerals within the enamel in the early stages of caries formation [16, 17]. However, the effects of fluoride treatments are short-coming due to the lack of retention of fluorides on the enamel surface caused by the ceaseless changes in saliva and swallowing [18,19,20,21,22,23]. In addition, fluoride intake in certain doses causes acute toxicity leading to poisoning. The probable toxic dose of fluoride is reported to be 5 mg/kg of body weight [24,25,26]. Thus, even a small concentration may cause medical problems if frequently applied to prevent tooth decay. Although fluoride treatment with low concentrations inhibits demineralization [27], fluoride concentrations should be sustained in the oral cavity to prevent dental caries. Thus, it is highly desirable to stably immobilize fluoride on the tooth enamel to prevent dental caries.

Polydopamine (PD) is a simple and powerful surface coating material used for versatile applications in the environmental, energy, and biomedical fields [28,29,30]. In general, PD can be applied on various surfaces, including polymers, metals, and ceramics such as hydroxyapatites, by the co-contributions of covalent polymerization and non-covalent self-assembly [28,29,30]. Furthermore, one-pot coating of PD with molecules (i.e., polymers, proteins, peptides, and ions) allows the co-immobilization of PD and target molecules by a simple auto-oxidation approach of PD [29, 30]. In particular, PD coating is biocompatible and can be used in various biomedical applications including dental biomedical devices [29, 30]. For instance, PD-coated titanium implant materials exhibit excellent corrosion resistance compared with that of uncoated titanium [31]. Furthermore, one-pot dopamine-mediated biomineralizations of calcium carbonate are achieved during PD nanoparticle formation [32]. Thus, the PD coating method is one of the significant candidate methods for the immobilization of fluoride ions.

We hypothesized that the co-immobilization of PD and fluoride can prolong the retention of fluoride on the enamel surface, resulting in the successful prevention of dental caries by inhibiting demineralization. The study aimed to evaluate the remineralization effects of one-pot PD/F treatments on enamel substrates in vitro.

Methods

Preparation of enamel specimens

This study was approved by our Institutional Review Board of Wonkwang University Dental Hospital (approval number: WKDIRB 201903–03). All procedures performed in this study involving human teeth were conducted with written informed consent in accordance with the Declaration of Helsinki. Enamel specimens were obtained from patients with periodontal disease at the Department of Periodontology of Wonkwang University Dental Hospital. Enamel specimens from patients with fluorosis and amelogenesis imperfecta were excluded. Among the extracted teeth, only those with no lesions such as caries, abrasion, and corrosion in the crown, were selected. The teeth were cut using a cutting disc (0.3 mm, Sejong Dental, Seoul, Korea). The enamel specimens (3 × 3 × 0.5 mm) were positioned with their labial aspect parallel to a slide glass and molded using acrylic resin (Cold-curing acrylic, Vertex-Dental B.V., Zeist, Netherlands). The molded enamel specimens were stored at 18–20 °C and 100% relative humidity before the initial surface microhardness measurements.

Preparation of PD/F-coated enamel specimens

To prepare the enamels for PD/F coating, we collected specimens (n = 150) from patients and measured their Vickers hardness numbers (VHNs). The enamel specimens with Vickers hardness numbers (VHNs) 300–400 [33] were selected (n = 100) and randomized into five treatment groups (n = 20/group): 1) Con (negative control), the specimens were rinsed with distilled water; 2) PD, the specimens were coated with a dopamine solution (50 mM); 3) NaF, the specimens were treated with a 2% NaF gel (Natural-F Gel, Denbio, Korea); 4) Var, the specimens were treated with 5% sodium fluoride varnish (Enamelast, 0.4 ml; Ultradent, South Jordan, UT, USA); and 5) PD/F, the specimens were coated with a mixture of PD (50 mM) and 2% NaF. To prepare the PD-coated enamel specimens, dopamine hydrochloride (Sigma-Aldrich, USA) was dissolved in Tris–HCl buffered solution at a molar concentration of 50 mM. Enamel specimens were treated with dopamine solution (50 mM) using a dental micro-brush. For the NaF- and Var-treated enamel specimens, both were applied to enamels using a micro-brush, respectively. To prepare the PD/F-coated enamels, dopamine solution (50 mM) was mixed with the 2% NaF gels at a volume ratio of 2:1. The mixture solutions of dopamine and NaF gels were applied onto the enamel specimens using a micro-brush. All samples were rinsed with distilled water after 1 h incubation at 18–20 °C before being subjected to a pH-cycling regimen.

pH-cycling experiments

To validate the caries control effect of PD/F coating on the enamel in vitro, we used a previously reported pH-cycling model [34, 35]. Although the model has several limitations with simplified artificial intraoral conditions, it is suitable for monitoring the efficacy of remineralization under similar caries formation conditions involving the loss and gain of minerals [34, 36]. The enamel specimens were subjected to pH cycling for 5 days. The pH cycling procedure consisted of demineralizing solution (2.0 mM calcium, 2.0 mM phosphate, 75 mM acetate buffer, and 0.04 µg fluoride/mL; pH 4.7) for 8 h and remineralizing solution (1.5 mM calcium, 0.9 mM phosphate, 150 mM KCl, 100 mM cacodylic buffer, and 0.05 mg fluoride/mL; pH 7.0) for 16 h once daily. All specimens were washed with distilled deionized water (DDW) after each step. During pH cycling, the demineralizing and remineralizing solutions were replaced on days 2 and 4.

Characterization of PD/F-coated enamel substrates

The morphologies of the PD/F-coated enamel specimens were analyzed using scanning electron microscopy (SEM, S-4800, Hitachi Ltd., Tokyo, Japan) with an acceleration voltage of 15 kV at the Core Facility for Supporting Analysis & Imaging of Biomedical Materials in Wonkwang University and was supported by the National Research Facilities and Equipment Center. The specimens were coated with platinum before SEM imaging. Additionally, the surface elemental compositions of the specimens were investigated using X-ray photoelectron spectroscopy (XPS, K-Alpha, Thermo Fisher Scientific, Loughborough, UK). The differences in the fluoride contents of the surfaces were evaluated by comparing the final fluoride content (at%) after treatment with the mineralization solution with the initial fluoride content (at%). The difference in the fluoride content (x) was calculated using the following equation:

$$\mathrm{x }\left(\mathrm{\%}\right)=\frac{final\;fluoride\;content \left(at\%\right)-initial\;fluoride\;content \left(at\%\right)}{initial\;fluoride\;content \left(at\%\right)}\times 100(\mathrm{\%})$$

Measurement of surface microhardness

The surface microhardness of the samples was measured using a microhardness tester (MXT70, Matsuzawa Co., Ltd., Akita, Japan) with a 100-g load, applied for 15 s. A microhardness tester was used as described below to minimize errors. Briefly, the VHN of each specimen was measured four times, and indentations were made at intervals of more than 50 µm. Additionally, the values corresponding to the two indents on the edges were ignored and the averages of the values corresponding to the two remaining indents were considered. Finally, computer monitor and camera (IMTcam3, P/N: TP603100A, i-Solution Inc., Penang, Malaysia) were used to image the indents and ensure that the indent borders lay within the inner surfaces of the indentation bars. To measure microhardness, we used the Vickers method with VHN. VHN is generally useful in confirming the differences in physical properties after chemical/physical treatments of enamel substrates [37, 38]. For instance, monitoring VHN changes before/after pH-cycling is a simple method to evaluate enamel remineralization [39, 40]. The changes in microhardness were evaluated by comparing the VHN values after treatment with the mineralization solution and the initial VHN values. The change in the microhardness (y) was calculated using the following equation:

$$\mathrm{y }\left(\mathrm{\%}\right)=\frac{{VHN}_{Day5}- {VHN}_{initial}}{{VHN}_{initial}}\times 100 (\mathrm{\%})$$

Statistical analysis

All statistical analyses were performed using SPSS, version 12.0 (SPSS Inc., Chicago, IL, USA). Statistical significance was analyzed using Student’s t-test for two groups and one-way analysis of variance for multi-group comparisons. To test data normality, we used both the Kolmogorov–Smirnov and Shapiro—Wilk methods with the Q-Q plots. The results are presented as mean ± SEM. P < 0.05 was considered statistically significant. All experiments were performed at least three times.

Results

Formation of PD/F-coated enamel substrates

To prepare the PD/F-coated enamel substrates, the enamel surfaces were vigorously washed with DDW, and the dopamine (50 mM)-containing 2% NaF gels were treated with the enamel substrates (Fig. 1). As shown in Fig. 1, the photographs of the enamel specimens did not significantly differ before and after PD/F coating. To confirm the PD/F coating on the enamel, we monitored morphological changes in the specimens. Compared with that of the unmodified enamel substrates (Fig. 2a, b), the PD/F-coated enamel (Fig. 2c, d) showed a reduction in surface roughness, indicating that the specimens were coated with PD/F. The NaF gel-treated enamel exhibited similar morphological changes (Fig. 2e, f). However, heterogeneous morphological changes were observed during drying (Fig. 2c). Moreover, multiple cracks on the enamel surfaces were observed in the SEM images of the NaF gel-treated enamel with a × 10,000 magnification (Fig. 2d). This was probably because of the polymeric components of the NaF gels during the drying steps. Furthermore, Ca2p/C1S ratio (0.16) of the PD/F-coated enamels in the XPS spectra was lower than those of uncoated (0.60) and NaF-coated enamels (0.30) (Fig. 3).

Fig. 1
figure 1

Schema and photographic images of PD/F-coated enamel substrates

Fig. 2
figure 2

SEM images of Con (a, b), NaF-treated (c, d), and PD/F-coated enamel (e, f) with × 300 and × 10,000 magnifications

Fig. 3
figure 3

XPS spectra of (a) Con, (b) NaF-treated, and (c) PD/F-coated enamels

Remineralization of PD/F-coated enamel substrates

We evaluated the remineralization effects of the PD/F-coated enamel using morphological changes and elemental composition measurements. As shown in Fig. 4, the morphologies of the PD/F-coated enamel surfaces clearly exhibited remineralization effects after the pH cycling experiments. Unlike the bare enamel surfaces (Fig. 4a), CaP clusters were found on the PD, NaF, and Var-coated enamel surfaces (Fig. 4b, c, and d). For the PD/F-coated enamel surfaces, the CaP clusters were significantly larger than those of the other specimens. In addition to the morphological analysis, the changes in the fluoride content and Ca/P ratio supported the remineralization of PD/F-coated enamel. The fluoride content of the PD/F-coated enamel had changed to 182.0 ± 6.6%, which was higher than those of the uncoated (112.3 ± 32.8%), PD-coated (71.7 ± 13.8%), NaF-coated (107.5 ± 13.8%), and Var-coated (134.9 ± 25.3%) enamel surfaces (P < 0.05). In addition, differences in the F-contents between Con and NaF-coated groups were not significant (P > 0.05) that might be due to the instability of fluoride immobilization on the enamels during the pH cycling experiments. Moreover, the Ca-P ratios of all samples measured by XPS were between 1.28 to 1.36, as listed in Table 1.

Fig. 4
figure 4

SEM images of (a) Con, (b) PD-coated, (c) NaF-coated, (d) Var-coated, and (e) PD/F-coated enamel specimens after remineralization

Table 1 F content changes and Ca/P ratios

Surface microhardness of PD/F-coated enamel substrates

Next, the surface microhardness of the PD/F-coated enamel was measured using a microhardness tester. In general, microhardness is among the most important indexes of the degree of remineralization [26,27,28]. The VHNs of enamel specimens before pH cycling were between 300 and 400 with a p value of 0.793, indicating no significant differences in the initial microhardness among the control and experimental groups (Fig. 5). The microhardness after the pH cycling regimen was decreased by the demineralization of the enamel specimens. The changes in VHN values (ΔVHN) of PD/F-coated enamel substrates showed a slight reduction in VHNs (-3.6%) compared with any material applied (-18.9%), PD-coated (-14.7%), NaF-coated (-11.1%), and Var-coated (-7.4%) enamel species (Fig. 5 and Table 2). The fluoride-treated groups, including PD/F-coated, NaF-coated, and Var-coated groups, showed significantly enhanced surface microhardness compared with those of control groups (P < 0.05). Furthermore, no significant differences were observed between Con (-18.93) and PD (-14.73, P = 0.227), or between NaF (-11.07) and Var (-7.44, P = 0.068).

Fig. 5
figure 5

Differences in initial surface microhardness values and those measured after pH cycling for 5 days

Table 2 Surface microhardness values

Discussion

Dental caries is highly preventable, yet it remains common [41, 42]. The development of carious lesions is restricted by using sugar alcohols (i.e., xylitol and erythritol as substitutes for sugar), pit and fissure sealants, and topical fluoride application [43,44,45]. In particular, the application of fluoride in a dental clinic is a notably effective and inexpensive method for caries prevention by controlling fluoride content and/or the use of additives [11, 23, 46,47,48,49,50]. For the long-lasting retention of fluoride ions on the enamel, we used PD-based one-pot coating methods. One-pot PD coating with polymers, biomolecules, and ions can be co-immobilized on the substrates by preparing a coating solution with dopamine and molecules [29]. As shown in Fig. 6, the PD/F-coated enamel are expected to remineralize on the surfaces, resulting in the prevention of dental caries.

Fig. 6
figure 6

Schematic representation of tooth remineralization by forming a PD/F hybrid coating layer on tooth enamel

Morphological and elemental composition studies using SEM and XPS clearly revealed the effectiveness of PD/F coating on enamel in preventing demineralization. The CaP clusters on the PD/F-coated enamel substrates were larger than those on other species, including PD-coated enamel and F-containing material treatments (NaF, Var). Moreover, the differences in F content before and after pH-cycling experiments with demineralization and remineralization clearly showed that PD/F coating on the enamel significantly enhanced the retention of fluorides on the surfaces. The F content difference in PD/F-coated enamel specimens after pH-cycling was 182.0 ± 6.6%, which was higher than those in the uncoated (112.3 ± 32.8%), PD-coated (71.7 ± 13.8%), NaF-coated (107.5 ± 4.9%), and Var-coated (135.0 ± 25.3%) enamel specimens. In addition, our data suggests that PD coating alone does not provide significant changes, but PD/F coating is effective in enamel remineralization. PD can bind with Ca2+ ions resulting in the nucleation of CaP crystals [30, 51] and fluorides significantly affect bone/tooth formation, microstructure, mineralization, and microhardness [52, 53]. Although coating the enamel alone with PD has no significant effect on its remineralization, PD coating the dentin significantly enhanced its remineralization [54], consistent with our findings regarding PD/F-coated enamel specimens.

The surface microhardness of enamel directly correlates with its mineral composition, and microhardness can be used to evaluate the effects of remineralization treatments [14, 55, 56]. Monitoring microhardness using VHNs before and after pH cycling is a simple method to confirm the effects of the physical/chemical treatment on enamel substrates [33, 41, 42]. Moreover, using the pH cycling test to replicate the conditions within the mouth for 5 to 7 days is suitable for evaluating remineralization [23, 57, 58]. Preliminary pH cycling was performed for 7 days under the same conditions as those used for the experiments, with no significant differences between 5 and 7 days. PD/F coating of the enamel showed a slight reduction in VHNs (-3.6%), which was far lower than those of any material applied (-18.9%), PD-coated (-14.7%), NaF-coated (-11.1%), and Var-coated (-7.4%) enamel specimens, indicating that successful remineralizations of enamels were achieved. Considering fluoride-containing materials, the PD/F coating methods prolonged the immobilization of fluorides with PD.

Regarding clinical applications, there are concerns on the detachment of PD and fluoride ions caused by saliva and swallowing. As aforementioned, fluoride intake can potentially cause acute toxicity, and the fluoride content of the PD/F-coated enamel increased to 55.4% after pH cycling. In addition, we used commercially available fluoride gels (2% NaF) with the non-toxic amount of 0.05 mL/sample, and conventional fluoride treatment for clinical use. Generally, the incubation time for PD coatings is 5–6 h in Tris pH 8.5 [29]. However, we applied PD/F with a cotton swab suitable for clinical applications, which requires a few seconds. Thus, PD/F coating can be used in various dental applications, including drug delivery, tissue engineering, and as a biomedical device in surgical procedures.

Our study was limited by experimental conditions. Although a pH-cycling model was used to simulate the conditions within the mouth, various factors associated with remineralization, such as the flow of the oral fluids (saliva and biofilm fluid) and their compositions, have not been replicated [16, 59]. Therefore, further studies are needed to investigate the application of PD/F coating methods to oral environments to improve their accuracy. In addition, we only focused on microhardness for measuring the in vitro remineralization effects of PD/F treatments on the enamel. Further studies are required to evaluate remineralization using various techniques (such as, microradiography, iodide and urea permeability, and mineral content measuring). The black color of PD would be an aesthetic consideration in actual clinical use. Additionally, studies assessing PD/F coating enamels in animal models or preclinical trials should be performed. In addition to the in vivo assessments, long-term toxicity should be validated before the clinical use of PD/F treatments in dental caries prevention.

Conclusions

This study aimed to evaluate the remineralization effects of one-pot PD/F treatments on enamel substrates. PD/F coating the enamel immobilized the fluoride ions with PD, facilitating fluoride retention. The SEM images and XPS spectra demonstrated the fluoride immobilization on the substrates. In addition, the CaP clusters in the PD/F-coated enamels after pH-cycling were significantly larger than those in the other specimens. Moreover, compared to untreated enamels, PD/F-coated enamels enhanced surface microhardness. Our study found that PD/F-coating is more effective at remineralizing enamel than conventional fluoride treatment methods. This suggests that one-pot coating of PD and fluorides could improve the efficacy of fluoride treatment in clinical dentistry. Thus, PD/F-coated biomedical devices and one-pot PD/F coating methods can be exploited for various dental applications, including tooth enamel remineralization.