Skip to main content
Log in

Study of the Influence of Macrogeometry Parameters on the Tightness of Shaft–Seal Joints

  • RELIABILITY, STRENGTH, AND WEAR RESISTANCE OF MACHINES AND STRUCTURES
  • Published:
Journal of Machinery Manufacture and Reliability Aims and scope Submit manuscript

Abstract

The factors influencing the reliability and durability of the joint between a shaft and a rubber reinforced seal are analyzed. It has been established that the theory of tightness of such joints has not yet been developed. The quality of a joint is usually assessed by the amount of leakage. It has been revealed that the amount of leakage depends on the materials from which the shaft and seal are manufactured, the roughness of the shaft surface, the presence of dust in the friction zone, the quality of the sealed liquid, and the operating temperature. In addition, the durability of the work is influenced by macrogeometry parameters like deviation from the perpendicularity of the seal to the shaft, deviation from coaxiality, and radial runout of the shaft. A multifactorial experiment has been carried out, as a result of which an empirical relationship has been established between the radial runout of the shaft, rotational speed, and interference in the joint according to the criterion of the onset of leaks. Analysis of the obtained dependence showed that the radial runout should be compensated by interference in the joint, and with an increase in the rotation speed, the compensation value should be greater due to the fact that the working edge of the seal does not have time to follow the shaft. An empirical relationship between the amount of interference and leakage has been obtained, which indicates that with lower interference, leakage will be greater. The research results can be used at the stage of designing assembly units with seals to reduce the influence of radial runout and deviations from the coaxiality of the shaft relative to the seal.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1.
Fig. 2.
Fig. 3.
Fig. 4.

Similar content being viewed by others

REFERENCES

  1. Golubev, A.I. and Kondakov, L.A., Uplotneniya i uplotnitel’naya tekhnika (Sealings and Sealing Engineering), Moscow: Mashinostroenie, 1985.

  2. Golubev, G.A., Kukin, G.N., Lazarev, G.E., and Chichinadze, A.V., Kontaktnye uplotneniya vrashchayushchikhsya valov (Contact Sealings of Rotating Shafts), Moscow: Mashinostroenie, 1976.

  3. Zhuravleva, S., Rising of resistance of the seals for rotating shafts, Nov. Mater. Tekhnol. Mashinostr., 2014, no. 19, pp. 53–58.

  4. El Gadari, M., Fatu, A., and Hajjam, M., Effect of grooved shaft on the rotary lip seal performance in transient condition: Elasto-hydrodynamic simulations, Tribol. Int., 2015, vol. 93, pp. 411–418. https://doi.org/10.1016/j.triboint.2015.09.031

    Article  Google Scholar 

  5. Zhang, F. and Zhang, Yu., Research on sealing performance of oil seals with micro-dimple texture on lips, Ind. Lubr. Tribol., 2020, vol. 73, no. 1, pp. 113–119. https://doi.org/10.1108/ilt-06-2020-0198

    Article  Google Scholar 

  6. Skovorodin, V.Ya., LOngevity of contacting elements of repaired agricultural machinery (on example of agricultural tractors), Doctoral (Eng.) Dissertation, Pushkin: Leningrad. S.-Kh. Inst., 1985.

  7. Krivosheev, I.A., Ivashin, A.F., Osipov, E.V., and Chebakov, A.V., To ensure the tightness of the turbopump assemblies within the engines aircraft, Vestn. Permsk. Nats. Issled. Politekh. Univ. Aerokosmicheskaya Tekh., 2018, no. 54, pp. 105–114. https://doi.org/10.15593/2224-9982/2018.54.09

  8. Mel’nikov, O.M., Kazantsev, S.P., and Chekha, O.V., Evaluation of the quality indicators of elements and shaft-sealing junction, Vestn. FGOU VPO MGAU, 2019, no. 5, pp. 8–13. https://doi.org/10.34677/1728-7936-2019-5-8-13

  9. Melnikov, O.M., Operability of shaft-cup couplings and their reliability enhancement, Vestn. FGOU VPO MGAU, 2018, no. 2, pp. 50–54. https://doi.org/10.26897/1728-7936-2018-2-50-54

  10. Melnikov, O.M., Kazantsev, S.P., Ignatkin, I.Yu., Skorokhodov, D.M., and Belov, M.I., Improving sealing elements of the bearing assembly of agricultural machinery, Agroinzheneriya, 2022, vol. 24, no. 3, pp. 68–72. https://doi.org/10.26897/2687-1149-2022-3-68-72

    Article  Google Scholar 

  11. Erokhin, M.N., Belov, M.I., and Mel’nikov, O.M., Method of calculating the contact pressure of the seal on the shaft, Vestn. Mashinostr., 2020, no. 11, pp. 39–45. https://doi.org/10.36652/0042-4633-2020-11-39-45

  12. Erokhin, M.N., Leonov, O.A., Kataev, Yu.V., and Mel’nikov, O.M., Tightness and leakage in applying reinforced rubber sleeves to shafts, Russ. Eng. Res., 2019, vol. 39, no. 6, pp. 459–462. https://doi.org/10.3103/S1068798X19060121

    Article  Google Scholar 

  13. Leonov, O.A. and Shkaruba, N.Z., Calculation of fit tolerance by the parametric joint failure model, J. Mach. Manuf. Reliab., 2020, vol. 49, no. 12, pp. 1027–1032. https://doi.org/10.3103/s1052618820120092

    Article  Google Scholar 

  14. Golubev, G.A., On the dynamic effect arising in cup sealing units of rapidly rotating shafts, Sbornik voprosov treniya i problem smazki (Collection of Problems of Friction and Lubrication Problems), Moscow: Nauka, 1988, p. 252.

  15. Hand, B.P., Erdogan, N., Murray, D., Cronin, P., Doran, J., and Murphy, J., Experimental testing on the influence of shaft rotary lip seal misalignment for a marine hydro-kinetic turbine, Sustainable Energy Technol. Assess., 2021, vol. 50, no. 9, p. 101874. https://doi.org/10.1016/j.seta.2021.101874

    Article  Google Scholar 

  16. Borras, F., De Rooij, M., and Schipper, D.J., Misalignment-induced macro-elastohydrodynamic lubrication in rotary lip seals, Tribol. Int., 2020, vol. 151, p. 106479. https://doi.org/10.1016/j.triboint.2020.106479

    Article  Google Scholar 

  17. Zhang, Sh., Wu, Zh., Shang, Y., Qian, Zh., Ke, Y., and Xia, Y., Wear simulation of rotary shaft lip seal, Run Hua Yu Mi Feng, Lubr. Eng., 2021, vol. 46, no. 3, pp. 119–123. https://doi.org/10.3969/j.issn.0254-0150.2021.03.019

    Article  Google Scholar 

  18. Erokhin, M.N., Leonov, O.A., Shkaruba, N.Zh., Amelin, S.S., and Bodunov, D.M., Application of dimensional analysis for calculating the total misalignment between a seal and a shaft, J. Mach. Manuf. Reliab., 2021, vol. 50, no. 6, pp. 524–529. https://doi.org/10.3103/s1052618821060066

    Article  Google Scholar 

Download references

Funding

This work was supported by ongoing institutional funding. No additional grants to carry out or direct this particular research were obtained.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to O. A. Leonov.

Ethics declarations

The authors declare that they have no conflicts of interest.

Additional information

Translated by Sh. Galyaltdinov

Publisher’s Note.

Pleiades Publishing remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Leonov, O.A., Shkaruba, N.Z., Grinchenko, L.A. et al. Study of the Influence of Macrogeometry Parameters on the Tightness of Shaft–Seal Joints. J. Mach. Manuf. Reliab. 52, 558–564 (2023). https://doi.org/10.1134/S1052618823060109

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1134/S1052618823060109

Keywords:

Navigation