Abstract
The benzene and coal tar distillation processes typical of Eastern European countries were analyzed. Pinch analysis was selected to perform a reconstruction project. In keeping with the principles of pinch analysis, new heat-exchange network flowsheets were developed, and the heat-exchange equipment was calculated. A complex method applied to the integration of several shops at the Total Site enterprise demonstrated the possibility of integration for a heat pump. Some methods of decreasing the consumption of external energy carriers at the coal-tar plant were shown, and some ways of its stepwise modernization have been proposed.
Similar content being viewed by others
References
Ukraine Policy Review, Int. Energy Agency, 2006. http://www.iea.org/publications/freepublications/publication/ukraine
Leibovich, P.E., Yakovleva, E.I., and Filatov, A.B., Tekhnologiya koksokhimicheskogo proizvodstva (Coke Chemicals Production Technology), Moscow: Metallurgiya, 1982.
Smit, R., Klemesh, I., Tovazhnyanskii, L.L., Kapustenko, P.A., and Ul’ev, L.M., Osnovy integratsii teplovykh protsessov (Fundamentals of Heat Process Integration), Kharkiv: Khar’kov. Politekh. Inst., 2000.
Tovazhnyansky, L., Kapustenko, P., Ul’ev, L., Boldyryev, S., and Arsenyeva, O., Process integration of sodium hypophosphite production, Appl. Therm. Eng., 2010, vol. 30, pp. 2306–2314.
Ul’ev, L.M. and Sivak, V.V., Pinch integration of heat pumps in titanium tetrachloride purification, Integr. Tekhnol. Energosberezh., 2013, no. 2, pp. 35–45.
Klemesh, I., Kostenko, Yu.T., Tovazhnyanskii, L.L., Kapustenko, P.A., Ul’ev, L.M., Perevertailenko, A.Yu., and Zulin, B.D., The pinch design method for energysaving oil-refining plants, Theor. Found. Chem. Eng., 1999, vol. 33, pp. 379–390.
Tovazhnyanskii, L.L., Kapustenko, P.A., Ul’ev, L.M., Boldyrev, S.A., Arsen’eva, O.P., and Tarnovskii, M.V., Thermal process integration in the AVDU A12/2 crude distillation unit during winter operation, Theor. Found. Chem. Eng., 2009, vol. 43, pp. 906–917.
Meshalkin, V.P., Tovazhnyanskii, L.L., Ul’ev, L.M., Mel’nikovskaya, L.A., and Khodchenko, S.M., Energy-efficient reconstruction of an oil-refining unit based on the pinch analysis method with external losses taken into account, Teor. Osn. Khim. Tekhnol., 2012, vol. 46, pp. 491–500.
Ul’ev, L.M. and Nechiporenko, D.D., Pinch reconstruction of hydrotreating and catalytic reforming sections of an L-35-11/600 unit, Integr. Tekhnol. Energosberezh., 2013, no. 2, pp. 95–101.
Kress, L.A. and Kryakunov, S.V., Reconstruction of the benzene section of a coke chemical plant, Koks Khim., 2005, no. 10, pp. 19–22.
Tovazshneanski, L.L., Kapustenko, P.A., Ul’ev, L.M., Boldyryev, S., Djelali, V.V., Rubchevcky, V.N., and Volokh, V.M., The heat integration in process of producing the pitch from coal tar, Proc. 4th Conf. on Process Integration, Modeling and Optimization for Energy Saving and Pollution Reduction, Florence, Italy, 2001, p. 425.
Tovazhnyanskii, L.L., Kapustenko, P.A., Ul’ev, L.M., Boldyrev, S.A., Bukhkalo, S.I., and Kaufman, S.I., Determination of the energy-saving potential of the coal tar pitch distillation process and naphthalene fraction processing at the Avdiivka coke and chemical plant, Integr. Tekhnol. Energosberezh., 2003, no. 2, pp. 23–30.
Tovazhnyanskii, L.L., Kapustenko, P.A., Ul’ev, L.M., and Boldyrev, S.A., Design of an optimal heat exchange system for coal tar pitch distillation, Integr. Tekhnol. Energosberezh., 2004, no. 2, pp. 85–90.
Tovazhnyanskii, L.L., Kapustenko, P.A., Ul’ev, L.M., Perevertailenko, A.Yu., Boldyrev, S.A., Rubchevskii, V.N., and Volokh, V.M., Analysis of the energy-saving potential of coal tar pitch distillation, Integr. Tekhnol. Energosberezh., 2001, no. 2, pp. 16–22.
Tovazhnyansky, L., Kapustenko, P., Ul’ev, L., and Boldyryev, S., Heat integration improvement for benzene hydrocarbons extraction from coke-oven gas, Chem. Eng. Trans., 2011, vol. 25, pp. 153–158.
Ul’ev, L.M. and Yatsenko, O.A., Software for designing heat exchanger networks—HINT, Vestn. NTU “KhP 2,” 2012, no. 10, pp. 61–72.
UKRRUDPROM. http://www.ukrrudprom.ua/news/
Hesselgreaves, J.E., Compact Heat Exchangers: Selection, Design and Operation, Amsterdam: Elsevier, 2001.
Kiss, A.A., Landaeta, S.J.F., and Ferreira, C.A.I., Towards energy efficient distillation 2012, vol. 47, pp. 531–542.
Díez, E., Langston, P., Ovejero, G., and Romero, M.D., Economic feasibility of heat pumps in distillation to reduce energy use, Appl. Therm. Eng., 2009, vol. 29, pp. 1216–1223.
Gorshkov, V.G., Heat pumps: An analytical review, in Sprav. Promyshl. Oborud., 2004, no. 2, p. 47.
Klemeš, J., Dhole, V.R., Raissi, K., Perry, S.J., and Puigjaner, L., Targeting and design methodology for reduction of fuel, power and CO2 on total sites, Appl. Therm. Eng., 1997, vol. 7, pp. 993–1003.
Goršek, A., Glaviš, P., and Bogataj, M., Design of the optimal total site heat recovery system using SSSP approach, Chem. Eng. Process. Process Intensif., 2006, vol. 45, pp. 372–382.
Author information
Authors and Affiliations
Corresponding author
Additional information
Original Russian Text © L.M. Ul’ev, M.A. Vasil’ev, 2015, published in Teoreticheskie Osnovy Khimicheskoi Tekhnologii, 2015, Vol. 49, No. 5, pp. 582–594.
Rights and permissions
About this article
Cite this article
Ul’ev, L.M., Vasil’ev, M.A. Heat and power integration of processes for the refinement of coking products. Theor Found Chem Eng 49, 676–687 (2015). https://doi.org/10.1134/S0040579515050292
Received:
Published:
Issue Date:
DOI: https://doi.org/10.1134/S0040579515050292