Skip to main content
Log in

Control over the Porosity of Plasma Sprayed Aluminum Oxide Parts by Heat Treatment

  • Published:
Inorganic Materials Aims and scope

Abstract—

We have examined the feasibility of controlling porosity in the material of pure alumina parts produced by plasma spraying. To this end, we studied samples before and after heat treatment under various conditions. Porosity was determined by computed tomography and scanning electron microscopy. The phase identification and quantification were done by X-ray diffraction. The porosity of the material of pure alumina parts produced by plasma spraying was shown to vary nonmonotonically with heat treatment temperature and to be influenced by the temperature-induced polymorphic transformations of alumina. The material was shown to consist of different alumina polymorphs, which underwent polymorphic transformations, accompanied by volume changes, during heat treatment. The opposite changes in the volume of the phases involved are responsible for the nonmonotonic variation of the porosity of the material with heat treatment temperature. The observed behavior of porosity is well reproducible. This suggests that heat treatment can be used to control the porosity of pure alumina parts produced by plasma spraying.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1.
Fig. 2.
Fig. 3.
Fig. 4.
Fig. 5.
Fig. 5.
Fig. 6.
Fig. 6.
Fig. 7.

Similar content being viewed by others

REFERENCES

  1. Pikunov, M.V., Belyaev, I.V., and Sidorov, E.V., Kristallizatsiya splavov i napravlennoe zatverdevanie otlivok (Crystallization of Alloys and Directional Solidification of Castings), Vladimir: Vladimirsk. Gos. Univ., 2002.

  2. Stepnov, A., Kutepov, A., Belyaev, I., and Kolchugina, N., Phase composition and service properties of refractory ceramic mold for single crystal growing, Proc. Conf. METAL 2012, Brno, 2012, pp. 1–4.

  3. Belyaev, I.V., Stepnov, A.A., Kireev, A.V., and Pavlov, A.A., Refractory ceramic products from pure oxides with getter coatings, Refract. Ind. Ceram., 2018, vol. 58, no. 6, pp. 615–617.

    Article  CAS  Google Scholar 

  4. Rice, R.W., The porosity dependence of physical properties of materials: a summary review, Key Eng. Mater., 1995, vol. 115, pp. 1–20.

    Article  Google Scholar 

  5. Kown, S.H., Jan, Y.K., Hong, S.H., Lee, J.S., and Kim, A.E., Calcium phosphate bioceramics with various porosities and dissolution rates, J. Am. Ceram. Soc., 2002, vol. 85, no. 12, pp. 3129–3131.

    Article  Google Scholar 

  6. Matrenin, S.V. and Slosman, A.I., Tekhnicheskaya keramika (Engineering Ceramics), Tomsk: TPU, 2004.

  7. Frolov, V.Ya., Klubnikin, V.S., Petrov, G.K., and Yushin, B.A., Tekhnika i tekhnologii naneseniya pokrytii (Coating Techniques and Technologies), S. Petersburg: Politekh. Univ., 2008.

  8. Zhou, R.S. and Snyder, R.J., Structures and transformation mechanisms of the eta–gamma and theta transitions aluminas by X-ray Rietveld refinement, Acta Crystallogr., Sect. B: Struct. Sci., 1991, vol. 47, pp. 617–630.

    Article  Google Scholar 

  9. Wang, Y., Brandari, S., Mitra, A., Parkin, S., Moore, Y., and Atwood, A., Ambient-condition nano-alumina formation through molecular control, Z. Anorg. Allg. Chem., 2005, vol. 631, pp. 2937–2941.

    Article  CAS  Google Scholar 

  10. Aguilar-Santillan, J., Balmori-Ramirez, H., and Bradt, R.C., Sol–gel formation and kinetic analysis of the in-situ/self-seeding transformation of bayerite [Al(OH)3] to alpha-alumina, J. Ceram. Process. Res., 2004, vol. 5, no. 3, pp. 196–202.

    Google Scholar 

  11. Bagwell, R.B. and Messing, G.L., Effect of seeding and water vapor on the nucleation and growth of α-Al2O3 from γ-Al2O3, J. Am. Ceram. Soc., 1999, vol. 82, no. 4, pp. 825–832.

    Article  CAS  Google Scholar 

  12. Kosenko, N.F., Polymorphism of aluminum oxide, Izv. Vyssh. Uchebn. Zaved.,Khim. Khim. Tekhnol., 2011, vol. 54, no. 5, pp. 3–16.

    Google Scholar 

  13. Yang Yuanzheng, Zhu Youlan, Liu Zhengyi, and Chuang Yuzhi, Laser remelting of plasma sprayed Al2O3 ceramic coatings and subsequent wear resistance, Mater. Sci. Eng. A, 2000, vol. 291, pp. 168–172.

    Article  Google Scholar 

  14. Xiaodong Wu, Duan Weng, Luahua Xu, and Hengde, Li, Structure and performance of γ-Alumina washcoat deposited by plasma spraying, Surf. Coat. Technol., 2001, vol. 145, pp. 226–232.

    Article  CAS  Google Scholar 

  15. Sivakumar, G., Rajiv O. Dusane, and Shrikant V. Joshi, A novel approach to process phase pure α-Al2O3 coatings by solution precursor plasma spraying, J. Eur. Ceram. Soc., 2013, vol. 33, pp. 2823–2829.

    Article  CAS  Google Scholar 

  16. Keramika vysokoogneupornykh okislov (Highly Refractory Oxide Ceramics), Poluboyarinov, D.N. and Popilsky, R.Ya., Eds., Moscow: Metallurgiya, 1977.

    Google Scholar 

  17. Fiziko-khimicheskie svoistva okislov (Physicochemical Properties of Oxides), Samsonov, G.V., Ed., Moscow: Metallurgiya, 1978.

    Google Scholar 

  18. Kudinov, V.V. and Ivanov, V.N., Nanesenie plazmoi tugoplavkikh pokrytii (Plasma Deposition of Refractory Coatings), Moscow: Mashinostroenie, 1981.

  19. Baldaev, L.Kh., Khamitsev, B.G., Prokof’ev, M.V., Boldaev, S.L., Akhmetgareeva, A.M., and Ismagilova, R.R., Polymorphic transformations of aluminum oxide detonation coatings, Uprochnenie: Tekhnol. Pokrytiya, 2015, no. 4 (124), pp. 25–33.

  20. Kovaric, L., Bowden, M., Genc, A., Szanyi, J., Peden, C.H.F., and Ja Hun Kwak, Structure of θ-alumina: toward the atomic level understanding of transition alumina phases, J. Phys. Chem., 2014, vol. 118, pp. 18 051–18 058.

  21. Shun Hao, Chang-Jui Li, and Guan-Jun Yang, Influence of deposition temperature on the microstructures and properties of plasma-sprayed Al2O3 coatings, J. Therm.,Spray Technol., 2011, vol. 20, nos. 1–2, pp. 160–169.

    Article  CAS  Google Scholar 

  22. Bolelli, G., Rabch, J., Connillo, V., Killinger, A., Lusvarghi, L., and Gadow, R., Microstructural and tribological investigation of high-velocity suspension flame sprayed (HVSFS) Al2O3 coatings, J. Therm. Spray Technol., 2009, vol. 18, no. 1, pp. 35–49.

    Article  CAS  Google Scholar 

  23. Novaya keramika (New Ceramics), Budnikov, P.P., Ed., Moscow: Stroiizdat, 1969.

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to I. V. Belyaev.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Stepnov, A.A., Belyaev, I.V., Bazhenov, V.E. et al. Control over the Porosity of Plasma Sprayed Aluminum Oxide Parts by Heat Treatment. Inorg Mater 55, 1214–1222 (2019). https://doi.org/10.1134/S002016851911013X

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1134/S002016851911013X

Keywords:

Navigation