Abstract
Exploring durable electrocatalysts with high activity for oxygen evolution reaction (OER) in acidic media is of paramount importance for H2 production via polymer electrolyte membrane electrolyzers, yet it remains urgently challenging. Herein, we report a synergistic strategy of Rh doping and surface oxygen vacancies to precisely regulate unconventional OER reaction path via the Ru–O–Rh active sites of Rh-RuO2, simultaneously boosting intrinsic activity and stability. The stabilized low-valent catalyst exhibits a remarkable performance, with an overpotential of 161 mV at 10 mA cm−2 and activity retention of 99.2% exceeding 700 h at 50 mA cm−2. Quasi in situ/operando characterizations demonstrate the recurrence of reversible oxygen species under working potentials for enhanced activity and durability. It is theoretically revealed that Rh-RuO2 passes through a more optimal reaction path of lattice oxygen mediated mechanism-oxygen vacancy site mechanism induced by the synergistic interaction of defects and Ru–O–Rh active sites with the rate-determining step of *O formation, breaking the barrier limitation (*OOH) of the traditional adsorption evolution mechanism.
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Introduction
Oxygen evolution reaction (OER) plays an undoubtedly vital role in the energy conversion system, which involves hydrogen production through water electrolysis, CO2 reduction to generate clean small molecule fuel, and the application of energy conversion devices such as metal-air batteries1,2,3,4. As a key half-reaction, OER needs higher energy to overcome the kinetic barrier due to the four-electron transfer reaction5,6,7. Compared with an alkaline medium, OER under an acidic electrolyte presents a higher reaction rate, fewer side reactions, and a more complete electrolytic cell system design during electrochemical water splitting, owing to the fully developed polymer electrolyte membrane (PEM) reduces gas crossover and provides high proton conductivity, and more importantly, hydronium ions have higher conductivity (350 S cm2 mol−1) compared with hydroxide ions (198 S cm2 mol−1) for large current density8,9. Therefore, it is voracious to exploit cost-effective alternative OER electrocatalysts with high activity and durability in an acidic medium.
Currently, rutile-structured ruthenium (Ru) and iridium (Ir) oxides catalysts are widely used to improve the catalytic performance of acidic OER10,11,12. Notably, RuO2 has higher activity and lower price than IrO2, being considered as a most potential acidic OER catalyst13,14. However, RuO2 is limited by poor durability as a result of the collapse of active site structure and dissolution of Ru leading to deactivation under harsh acid conditions15,16,17,18. So far, it is generally accepted that the acidic OER mechanisms include the adsorption evolution mechanism (AEM) and the lattice oxygen mediated mechanism (LOM)19,20. The LOM can bypass the thermodynamic limitations of the typical AEM to enhance OER kinetics21,22. Recently, a series of LOM-based catalysts, including Si-SrCoO21, Zn0.2-Co0.8OOH23, and Ba0.35Sr0.65Co0.8Fe0.2O3-δ24, were explored to improve electrochemical performance toward OER in alkaline electrolytes by modulating the electronic structure of surface and interface. However, LOM is not as stable as AEM in acid because the lattice oxygen oxidation leads to severe surface remodeling of the catalyst, followed by dissolution in the electrolyte, affecting catalytic stability8,25. To achieve a balance between activity and stability, strategies of alloying26,27, defect engineering28,29, and heterogeneous element doping30,31 are developed to promote rate-determining step (RDS) *OOH formation of AEM or prevent excessive oxidation of Ru-based materials into soluble Rux+ (x > 4) derivatives (e.g., RuO4) for LOM, simultaneously enhancing the activity and stability in acidic electrolyte. Among them, oxygen vacancies (OV) in oxides can effectively change the coordination environment of the metal active center, expose more active sites, and enhance the intrinsic catalytic activity, which can be created by hydrogen reduction, high-temperature calcination, or low-valent element doping methods32,33. As we demonstrated previously, intrinsically defective RuO2 via graphene oxide (GO) confined oxygenation strategy showed impressive OER activity but unfortunate stability29. Taken together, chemically stable OV and low-valent active center are crucial to stabilizing the catalyst, thereby maintaining the long-term stability of the acidic OER process.
Inspired by the aforementioned design rationales, we herein develop Rh doping in RuO2 lattice on graphene (Rh-RuO2/G) with ion-exchange adsorption strategy taking GO as the confined oxygenation template, yielding stable OV for compensating the effective negative charge of doped low-valent cations. More importantly, the rich OV surface sites also play key roles in the activity, including the O 2p band center is close to the Fermi level, which can accelerate charge transfer, while catalyst surface adsorption optimization achieves a lower reaction energy barrier and higher H2O activation rate34. In addition to the greatly enhanced catalytic activity, the doping of Rh provides stable OV for durable catalysis since it stabilizes the chemical coordination environment of the low-valent metal active sites for the OER process, proven by quasi in situ X-ray photoelectron spectroscopy (XPS) and ex-situ X-ray absorption fine structure (XAFS). Impressively, the enriched OV in the as-fabricated Rh-RuO2/G nanosheets exerted a decisive effect on OER activity and stability in acidic media. Specifically, the Rh-RuO2/G nanosheets display remarkable OER performance with an overpotential of 161 mV and 214 mV at a current density of 10 mA cm−2 (η10) and 100 mA cm−2 (η100), TOF of 1.74 s−1 at an overpotential of 300 mV, and long-durable stability of 700 h, suppressing most active OER electrocatalysts reported to date. Density functional theory (DFT) demonstrates that Rh-RuO2/G passes through a more optimal reaction path of the lattice oxygen mediated mechanism-oxygen vacancy site mechanism (LOM-OVSM) for activity, further elaboration of the stabilization mechanism. Particularly, the Rh-RuO2/G catalyst with excellent intrinsic structure also exhibits promising performance for Li-O2 batteries, showing a small charge overpotential of 0.27 V and sustaining cyclability of 4500 h. Overall, the synergistic mechanism of Ru–O–Rh sites and stable OV shed new insight for rationally fabricating high-performance metal oxide catalysts.
Results
Synthesis and characterization of Rh-RuO2/G
The Rh-RuO2/G catalyst was synthesized following the ion-adsorption approach29, as illustrated in Fig. 1a. The Rh doping amount is 1.38 wt% in the RuO2 matrix (Supplementary Table 1). Scanning electron microscopy (SEM, Fig. 1b) and transmission electron microscopy (TEM, Fig. 1c) images demonstrate the flexible laminar morphology of the as-prepared Rh-RuO2/G with smooth surfaces and evenly dispersed nanostructures. The average thickness of Rh-RuO2/G nanosheets is measured to be 2.7 nm, as identified by atomic force microscopy (AFM, Fig. 1e, f), thereby exposing more inner layer atoms and providing effective active sites for catalytic reactions. The high-angle annular dark-field scanning TEM (HAADF-STEM) image in Fig. 1d shows the interconnecting small-size nanocrystals (≈2 nm) and lattice fringes corresponding to the (110), (101), and (211) planes for rutile-structured RuO2. Moreover, the selective electron diffraction (SAED) image indicates the polycrystalline nature of Rh-RuO2/G (inset in Fig. 1d). Elemental mapping analysis (Fig. 1g) confirms homogeneous distribution of Ru, Rh, O, and C signals throughout the entire nanosheet.
The crystal structure of the as-obtained Rh-RuO2/G was validated by X-ray diffraction (XRD) pattern (Fig. 2a), in which three prominent broadened diffraction peaks are well matched with the (110), (101), and (211) facets of rutile-structured RuO2 (JCPDS no.40-1290), indicative of complete conversion of Ru3+ into small RuO2. Electron paramagnetic resonance (EPR), as strong evidence for characterizing unpaired electrons, is used to explore the generation and variation of OV. Significantly, Rh-RuO2/G shows a significant EPR signal at ge = 2.003 (Supplementary Fig. 1) due to OV capturing unpaired electrons35. Raman spectrum shows the nanocrystalline nature of RuO2 (Fig. 2b), with three distinctive peaks centered at 516, 633, and 700 cm−1 corresponding to the Eg, A1g, and B2g, respectively. After Rh doping, the peaks appear broadening and blue shift, signifying that local incorporation transforms the phonon vibration frequency by weakening symmetry and higher oxygen vacancy concentration promotes Ru–O vibration frequency36. It is noteworthy that the B2g peak disappears in Rh-RuO2/G, which is attributed to the location of Rh(III) at the position of Ru(IV) sites in octahedral units by cations exchange rather than surface adsorption37,38. Figure 2c compares the O 1s XPS to verify the defective structure. It can be seen that three well-fitted peaks are well deconvoluted into the lattice oxygen (Ru–O) at 529.5 eV, OV at 531.2 eV, and adsorbed water (H2O) at 533 eV, while the OV peaks for Rh-RuO2/G clearly shift to higher binding energy, proving the existence and chemical environment change of OV39. Significantly, the variation in the proportion of surface oxygen vacancy species and lattice oxygen (OV/OL) is observed from 1.76 to 2.86 after doping, signifying an abundance of OV and thus excellent electronic capture and transfer properties of the nanosheets. It is understandable that OV are generated to maintain charge neutrality after exchanging a low oxidation state of Rh. The Ru 3p XPS spectrum (Supplementary Fig. 2a) exhibits two predominant peaks located at 484.8 and 462.7 eV, slightly lower than the binding energy of Ru (IV)40. Similarly, the lower binding energy in the Rh 3d XPS spectrum (Supplementary Fig. 2b) indicates the presence of low-valent Rh species, corresponding to 308.6 and 313.6 eV of anoxic rhodium oxides41. The H2 temperature-programmed reduction (H2-TPR, Fig. 2d) profile of RuO2/G exhibits a predominant peak located at 90 °C, corresponding to the conversion of Ru4+ to metallic Ru, which is lower than the reduction temperature of commercial RuO2 (213 °C) due to the small particle size42. The relatively weak peaks positioned at 100–200 °C can be ascribed to the variation in the particle sizes. In addition, Rh-RuO2/G shows a lower reduction peak at 69 °C as a result of the relatively weak asymmetric oxygen species (Ru–O–Rh), revealing the existence of an active center that requires further verification by DFT43,44. To further reveal the coordination structure and bond configurations of as-prepared Rh-RuO2/G, X-ray absorption spectroscopy (XAS) was employed to evaluate the valence state and coordination environment of Ru centers. The X-ray absorption near edge structure (XANES) of Ru K-edge region and the extended X-ray absorption fine structure measurements of Ru K-edge Fourier transformation (FT-EXAFS) are conducted with Ru foil, RuCl3 solution, and commercial RuO2 as references (Fig. 2e, f). Figure 2e shows that the absorption threshold of Rh-RuO2/G lies between Ru foil and commercial RuO2, closing to RuCl3 solution, visualizing the average valence state of Ru is between Ru(0) and Ru(IV)45, which is consistent with the XPS results. FT-EXAFS spectrum in Fig. 2f displays a main peak positioned at ~1.5 Å attributing to the backscattering of Ru–O in the first shell, while the Ru–Ru bond is at 2.4 Å28,45. The peak at 3.12 Å in Rh-RuO2/G originates from the backscattering of Ru–Ru and Ru–Rh in the second shell (Supplementary Fig. 4), exhibiting lower vibrational amplitudes than standard RuO2, which is ascribed to the small size of nanoparticles13,46. Besides, the Ru–O peak intensity of Rh-RuO2/G is slightly lower than standard RuO2, owing to the insufficient coordination of Ru. Compared with pure RuO2, the lower coordination number of 5.7 for Ru–O in Rh-RuO2/G is identified by EXAFS fitting results (Supplementary Table 2) as a result of OV, laying the foundation for theoretical computational modeling and mechanism analysis.
Electrocatalysis of OER
To demonstrate the catalytic ascendancy of rich OV with Rh doping, the OER performance of the Rh-RuO2/G catalyst was recorded in O2 saturated 0.5 M H2SO4 electrolyte. As shown by the linear sweep voltammetry (LSV) curves in Fig. 3a, the Rh-RuO2/G catalyst exhibits an η10 of only 161 mV, which is lower than as-fabricated RuO2/G (203 mV) and commercial RuO2 (297 mV), suggesting that the defects and Ru–O–Rh active center are conducive to acidic OER process with excellent performance. Moreover, our Rh-RuO2/G presents a significant small overpotential of η100 = 214 mV (Fig. 3b). Further, the Tafel slope of Rh-RuO2/G nanosheets is ≈45.8 mV dec−1, smaller than those of RuO2/G (57.5 mV dec−1), and even the benchmark RuO2 (60.4 mV dec−1) (Fig. 3c). Such a low Tafel slope value signifies the fast kinetic merit of Rh-RuO2/G nanosheets for water oxidation. As depicted in Fig. 3d, the turnover frequencies (TOF) value corresponding to the intrinsic per site activity of the as-obtained Rh-RuO2/G is 1.74 O2 s−1 at an overpotential of 300 mV, which is considerably higher than most reported catalysts8,9,13,14,30,47,48,49,50,51. Additionally, the electrochemical double-layer capacitance (Cdl) values, extracted from cyclic voltammetry (CV, Supplementary Fig. 7), are closely associated with electrochemically active surface areas (ECSAs) of catalyst. Rh-RuO2/G displays noticeably larger Cdl and ECSA values (110.6 mF cm−2, 2765 cm2) than RuO2/G (79.3 mF cm−2, 1982.5 cm2) and commercial RuO2 (10.9 mF cm−2, 272.5 cm2) (Supplementary Fig. 6). It is indicated that Rh-RuO2/G nanosheets expose abundant active sites for facilitating OER activity. The electrochemical stability was evaluated by galvanostatic electrocatalysis. Obviously, Rh-RuO2/G maintains almost unchanged performance (99.2%) to the initial state for 700 h at a constant current density of 50 mA cm−2, superior to RuO2/G and commercial RuO2 (Fig. 3e). The stability is further demonstrated by a long-term operation of 500 h at a higher current density of 100 mA cm−2 (Supplementary Fig. 8). Interpretably, the poor stability of RuO2/G originates from unrestricted OV and being vulnerable to destruction during the sustained OER process, while the doping of Rh creates a steady bulk OV structure and low-valent metal center for long-term durability. Therefore, our Rh-RuO2/G catalyst is one of the best acidic OER catalysts in terms of excellent overpotential and durability (Supplementary Table 3). To highlight the applicability for energy conversion, a two-electrode electrolyzer with Rh-RuO2/G as anode and Pt/C as cathode was performed for overall water splitting in acidic media. Remarkably, the polarization curve for water splitting exhibits a low cell voltage of 1.42 V at 10 mA cm−2 and maintains a pretty stable performance (Supplementary Fig. 9).
Structural analysis for enhanced activity and durability
To probe the evolution of electronic structure at the surface of the catalysts, we carried out quasi in situ XPS studies to examine the potential-dependent oxidation of O 1s and Ru 3p3/2 during the chronoamperometry test for OER, monitored by the analysis chamber of the in situ near ambient pressure XPS (NAP-XPS) system. Figure 4a shows the variation in the proportion of surface oxygen vacancy species and lattice oxygen with the potential scanned from 1.15 to 1.55 V. A high ratio of OV/OL implies preferential adsorption of water at the intrinsic OV sites due to steric hindrance, which is closely connected with optimizing adsorption and desorption of intermediate oxygen species. Moreover, at higher potentials (1.55 V), the OV/OL ratio almost returns to the initial state (2.89), manifesting that OV regeneration is accompanied by the release of oxygen to endow the stabilization of the active site structure (Fig. 4c)52. Similarly, the Ru 3p3/2 peak position in Rh-RuO2/G shifts to higher binding energy (ΔE = 0.5 eV) at 1.35 V (Fig. 4b) since lower electron density around Ru atom after the lattice oxygen dominates. The phenomenon of cycling of reversible oxygen species demonstrates the priority of the LOM-OVSM, LOM-SMSM (the lattice oxygen mediated mechanism-single metal site mechanism). In order to further verify that lattice oxygen is not involved in OER, operando 18O isotope labeling differential electrochemical mass spectrometry (DEMS) measurements were conducted. Figure 4e shows the main mass signals of 36O2, followed by 34O2 and 32O2, for the Rh-RuO2/G without 18O-labeling during four times of LSV in H218O aqueous sulfuric acid electrolyte, where trace amounts of 34O2 product was attributed to the natural isotopic abundance of 18O water~2 at.%. It is implied that the lattice oxygen atom is not participated in oxygen production, thereby excluding the traditional LOM. Consistently, a large number of 32O2 product was detected without any 36O2 for the 18O-labeled Rh-RuO2/G catalyst in H216O aqueous sulfuric acid electrolyte (Supplementary Fig. 10). The quasi in situ XPS and DEMS results lay a foundation for theoretically simulating optimal reaction paths.
a, b The quasi in situ O 1s (a) and Ru 3p3/2 (b) XPS spectra recorded of the resultant Rh-RuO2/G during the multipotential steps. c Variation of OV/OL ratio from quasi in situ XPS measurement. d Ex-situ XANES spectra for Rh-RuO2/G and RuO2/G at 1.5 V for 8 h during OER. Inset: magnified pre-edge XANES region. e DEMS signals of 36O2, 34O2, and 32O2 for Rh-RuO2/G in H218O aqueous sulfuric acid electrolyte within four times of LSV at 1.1–1.9 V (vs. RHE).
Meanwhile, the stability of Rh-RuO2/G under working conditions was verified by operando Raman characterization techniques. As shown in Supplementary Fig. 11, it is evidenced that the crystal structure keeps almost unchanged, as seen from the Raman vibrational displacement at the voltage of 1.05–1.9 V. To further explore the source of the stability difference, the local geometry evolution of Ru was observed by XANES under ex-situ conditions (Fig. 4d). Compared with the stable absorption line of Rh-RuO2/G at initial and 1.5 V, RuO2/G depicts an obvious characteristic pre-edge 1s-4d transition after reaction (around 22120 eV), and the intensity of this shoulder peak is positively correlated with the unoccupied Ru 4d state53,54. It is disclosed that more electrons are transferred from 4d to nearby atoms, resulting in the increase of the average valence state of Ru, associated with additional oxygen species adsorption6,55. Therefore, it is inferred that the deactivation of RuO2/G is caused by the distortion of the coordination geometry and the weak change of the Ru oxidation state27,56. Overall, benefiting the stabilizing enriched OV and low-valent active sites (Ru–O–Rh), the Rh-RuO2/G catalyst performs excellent activity and durability.
Theoretical insights on intrinsic activity and stability
DFT calculations were performed to understand the chemical origin of excellent OER activity and stability over Rh-RuO2/G. RuO2 (110), (211), and (101) perfect (‘p’) surfaces, three dominant peaks in the XRD pattern (Fig. 2a), were chosen as possible active surfaces. The defect RuO2 surfaces (‘OV’) and Rh doping RuO2 surfaces (‘d’) were also calculated for comparison. Correspondingly, the ‘d-OV’ denotes the defect RuO2 surfaces with Rh doping. Based on previous studies57,58, three OER mechanisms were considered, as shown in Supplementary Fig. 14, namely, AEM and two evolutionary lattice oxygen mediated mechanisms, LOM-OVSM and LOM-SMSM. For LOM-OVSM mechanism, a water molecule first deprotons to produce *OH at the OV site next to the doped Rh site, resulting in Ru–OH bond, followed by deprotonation and *O formation. Then, another water deprotons and produce an *OOH. Finally, as the final deprotonation occurs, an O2 molecule can be evolved and desorbed from the surface, simultaneously reproducing the OV again.
According to the scaling relations between the adsorption free energies (Supplementary Figs. 15–17), the adsorption free energies of *OH and *OH_OV and *OH_SM are used as the primary descriptors of the reaction free energies (ΔG) of all elementary steps. Furthermore, the adsorption free energies of *O, *O_OV, and *OOH_SM are introduced as another dimension to build the two-dimensional activity maps of different mechanisms, as shown in Fig. 5a–c. DFT calculated free energy diagrams are shown in Supplementary Fig. 18, where the activities (overpotentials) over different surfaces are compared. It is found that the *OOH formation limited its overall activity in the perfect RuO2 and defect RuO2 surfaces, while the potential-determining step of defect Rh-RuO2 is the formation of *O (0.34 eV) by the synergistic effect of Rh doping and OV. Therefore, the activity of the examined catalysts is predicted to be defect Rh-RuO2 > defect RuO2 > perfect RuO2, with the distinctive mechanisms, namely, LOM-OVSM, LOM-OVSM, and AEM, respectively. A quantitative comparison between theoretical overpotentials and experimental ones exhibits a good correlation, which confirms our calculations and analysis above regarding the active site and reaction mechanism (Fig. 5d). It is indicated that the OER over the d-OV211 facet of the experimental Rh-RuO2/G samples is likely to follow the LOM-OVSM, which is attributed to the synergistic interaction of OV with the nearby metal site, consistent with the results observed by quasi in situ XPS.
a–c A two-dimensional activity map for AEM mechanism (a), LOM-OVSM mechanism (b), and LOM-SMSM (c) mechanism based on OER. The adsorption energies of *OH (*OH_OV or *OH_SM) and *O (*O_OV or *O_SM) are applied to be two independent descriptors. A 0.2 eV error bar is shown to describe the theoretical uncertainty. d Comparisons between calculated overpotential and experiment overpotential relationship. e A two-dimensional stability map for d and d-OV. f Charge density difference analysis for d and d-OV slab.
As reported previously59, it is proposed that the stability loss of OER catalysts is induced by the dissolution of RuO4 species; the catalyst is gradually deactivated in this process (see the proposed mechanism in Supplementary Fig. 19). To understand the stability of Rh-RuO2, the dissolution energy of RuO4 species was calculated. The stability of various active sites is shown in Fig. 5e, where the blue area denotes better stability. Although the d-OV211 facet of Rh-RuO2 exhibits moderate stability, compared to d-OV110 and d-OV101, d-OV211 should exhibit a dominant contribution to OER performance, considering both activity and stability. Furthermore, to interpret the activity and stability of d-OV211, we compared the electronic structures of Rh-doped case and d-OV211 based on the charge density difference analysis. As OV are introduced, the modified site (d-OV211) becomes a better active center with lower electron density, resulting from the appropriate binding energy of reacting species, which is the fundamental reason for the improved activity of Rh-RuO2. In addition, as depicted in Fig. 5f, the electronic density on the surface Ru between d211 and d-OV211 is comparable (1.74 vs. 1.71) based on Bader charge analysis, showing that the stability was not reduced. Hence, the observed OER stability can be understood well by DFT results.
As for the contribution of RhO2 for OER, the large-size RhO2 nanocrystals can be excluded by the XRD pattern of Rh/G (Supplementary Fig. 5). DFT calculations were performed to investigate the contribution of OER activity from RhOx clusters as the adsorption energies are site- and size-dependent. Rh6O6 and Rh6O12 clusters were considered, supported on the most stable RuO2(101) facet, and two sites for all the clusters. Further, we considered both perfect and defective RuO2(101) as substrates. At some sites, the activity of RhOx clusters is indeed great (Supplementary Table 8). For instance, the sites of Rh6O6 cluster on defect RuO2(101) substrate show similar overpotential (0.32 V vs. RHE) compared with the defect RuO2 surfaces with Rh doping (0.34 V vs. RHE). Therefore, the contribution from the intrinsic activity of small RhOx clusters cannot be strictly ruled out57. It is noted that RhOx clusters should be dominated by high oxidation states, as the limited oxygen vacancies on pure RuO2 under OER condition. In other words, the Rh6O12 supported by perfect RuO2(101) should be the major case compared to the others, whose overpotentials are pretty large (1.67 V and 1.93 V vs. RHE). Besides, all the studied facets of Rh-RuO2 are more stable compared to individual RhO2 (Supplementary Table 10). By the combined analysis of experimental and computational results (both activity and stability), the Rh element should be primarily present as Rh-RuO2.
In addition to the acidic OER performance, Rh-RuO2/G also performs impressive full water splitting catalytic performance with a cell voltage of 1.45 V and long-term stability in alkaline electrolyte, significantly exceeding RuO2/G and commercial RuO2 (Supplementary Fig. 12). It is suggested that the intrinsic defect structure and rich active sites working together optimize the adsorption activation process of the intermediate to reduce the overpotential of the electrocatalytic reaction. Not only that, we leverage the OER electrocatalytic activity of Rh-RuO2/G as cathode catalysts in Li-O2 battery (Supplementary Fig. 13), showing efficiently reduced charge overpotential of 0.27 V and long-term stability with a long cycle life of 4500 h, further illustrating the potential of this material in diversified energy catalysis and conversion systems.
Discussion
In summary, we demonstrate a synergetic regulation strategy of Rh doping and surface oxygen vacancies in stabilizing low-valent Ru of RuO2 catalyst, arousing a LOM-OVSM pathway for impressive active and durable OER in harsh acidic media. Our stabilized Rh-RuO2/G catalyst shows a low overpotential of η10 = 161 mV and long-term stability for 700 h at 50 mA cm−2, surpassing most reported noble metal-based catalysts. It is validated that the presence of reversible oxygen vacancies improves the intrinsic activity and crystal structure stability under working potentials verified by quasi in situ/operando characterization techniques. DFT reveals that the Ru–O–Rh site with defect induces LOM-OVSM mechanism for extraordinary activity and durability. The formation of *O is the RDS of Rh-RuO2/G, breaking the AEM-limited reaction barrier (*OOH) of the conventional RuO2 system. This work suggests new inspiration to design high-performance acidic OER catalysts and in-depth mechanistic analysis for practical application in PEM electrolyzers.
Methods
Chemicals
Ruthenium (III) chloride trihydrate (RuCl3·3H2O), Rhodium (III) chloride (RhCl3), and commercial RuO2 were purchased from Aladdin Co., Ltd. The GO solution (6.2 mg ml−1) was synthesized via the modified Hummers’ method.
Preparation of Rh-RuO2/G
First, 5 ml GO solution (6.2 mg ml−1) was diluted with 26 ml water, then mixed with 15 mg RuCl3·xH2O and 1 mg RhCl3 to form a homogeneous solution. Further, the mixture was frozen with liquid nitrogen and vacuum freeze drying for 72 h. Finally, the as-obtained powder was annealed with air under 300 °C for 3 h, leading to the formation of Rh-RuO2/G. For comparison, RuO2/G nanosheets were synthesized according to a similar protocol without adding RhCl3; Rh/G nanosheets were synthesized according to a similar protocol without adding RuCl3.
Materials characterization
XRD was performed by a SmartLab with Cu Kα radiation. SEM images were acquired on a JSM7900F. TEM, HRTEM, HAADF-STEM images, and elemental mapping images were detected by an HT7700 microscope and ARM300 microscope with spherical aberration corrector. AFM images were conducted on a MultiMode 3D. XPS spectra were recorded on Hermo Scientific K-Alpha. ICP-AES was measured in PerkinElmer Optima 7300DV for quantifying metal content in the catalysts. EPR was carried out on a Bruker A200 at 77 K. Raman spectroscopy was recorded by LabRAM HR 800 with an excitation laser of 532 nm. The N2 sorption isotherms and Brunauer–Emmett–Teller (BET) surface areas were conducted by ASAP 2020 instrument at 77 K. H2-TPR experiments were performed with an AutoChem 2920 instrument. The XANES and EXAFS data were collected in the BL14W1 beamline of the Shanghai Synchrotron Radiation Facility (SSRF) under ambient air. EXAFS analysis, including calibration of the energy scale, correction of signal background, normalized signal intensity, and Fourier transform on k2-weighted EXAFS oscillations, was carried out on Athena software.
Electrochemical measurements
Electrochemical measurements were evaluated in 0.5 M H2SO4 electrolyte (pH = 0.3) with a three-electrode configuration by a CHI 760E workstation. The cell contained a catalyst-modified glassy carbon electrode (GCE, 3 mm in diameter), Ag/AgCl filled with saturated KCl, and a graphite rod as the working electrode, the reference electrode, and the counter electrode, respectively. Furthermore, the well-dispersed catalyst loading on the GCE was ~0.45 mg cm−2. LSV curves were carried out at 5 mV s−1 with 95% iR drop compensation. As for the durability test of chronopotentiometry, 40 μl catalyst ink (5 mg ml−1) was evenly scribbled on the surface of the titanium mesh, and the mass loading density of all samples in titanium mesh was ~1.25 mg cm−2. Moreover, the same electrode fabrication method is used for water splitting in a two-electrode system. Potentials measured were converted to reversible hydrogen electrode (RHE) by the following equation: E(RHE) = E(Ag/AgCl) + 0.059 pH + 0.197.
Quasi/in situ and operando characterizations
XPS measurements were performed using the SPECS NAP-XPS instrument attached to the glove box through a vacuum channel. The Rh-RuO2/G catalysts subjected to OER reaction at a range of potentials (1.05–1.55 V vs. RHE) were transferred to the analysis chamber utilizing a vacuum channel for further XPS measurements. Operando DEMS with isotope labeling measurements were carried out in an electrochemical cell with a typical three-electrode system using the QAS 100 device (Linglu Instruments, Shanghai). The Rh-RuO2/G catalyst was labeled with 18O isotopes by performing four times LSV cycles at 1.1–1.9 V (vs. RHE) with a scan rate of 5 mV s−1 in H218O aqueous sulfuric acid electrolyte. Meanwhile, the mass signals of different molecular weight gas products were recorded in real time. After cleaning the surface of electrodes with H216O, the same electrochemical and mass spectrometry were operated for 18O-labeled Rh-RuO2/G catalyst in H216O aqueous sulfuric acid electrolyte. In situ Raman measurements were carried out in an in situ Raman cell equipped with a three-electrode system. Simultaneous acquisition of multipotential Raman spectra while catalyst OER procedure. Raman spectra were recorded by a LabRAM HR 800 Raman spectrometer with an excitation laser of 532 nm.
Theoretical calculation methods
All calculations were performed by Vienna Ab initio Simulation Package (VASP)60 based on the DFT method, the generalized gradient approximation (GGA)61 of the Perdew–Burke–Ernzerhof (PBE)62 functional, and the projector-augmented wave (PAW)63,64 with a cutoff of 450 eV were applied. The perfect RuO2(p), Rh-doped RuO2(d), and the defective systems (OV and d-OV) were all studied. The (110), (101), and (211) surfaces were chosen, respectively, for modeling the facets that were observed experimentally for nanocrystalline rutile oxides28,65. In addition, the surface energy of the mixed phase with respect to pure metal phases and individual oxide phases were studied, respectively (Supplementary Table 5 and Table 10). Furthermore, the effect of different amounts of Rh incorporation on the stability was tested (Supplementary Table 6). The Monkhorst-Pack scheme with the k points of (3×2×1) and (2×3×1) were applied for the (110)/(211) and (100) surfaces, respectively. All fix the bottom half of the atoms during optimization. In addition, a 20 Å vacuum layer along the c-axis was used to eliminate the interactions of periodic images. Dipole corrections were applied to account for possible dipole interactions between unit cells. The convergence criteria for energy and force were set to 10−4 eV and 0.03 eV Å−1, respectively. In addition, spin-polarization was considered. All energies calculated by DFT are corrected to the temperature of 298 K. Computational hydrogen electrode approximation was used to implicitly describe the chemical potential of a (H+ + e−) pair.
Theoretical activity and stability analysis
The adsorption free energy of each intermediate was first calculated with reference to H2O(l) and H2(g). For example, the *OH is calculated as G(*OH) = Ead(*OH) + ZPE(*OH) − TS(*OH), where the G(*OH) was the adsorption free energy of intermediate *OH, the Ead(*OH) is the adsorption energy of *OH, the ZPE(*OH) is the zero-point energy of *OH, and the TS(*OH) is entropy correction, respectively (Supplementary Table 7). The scaling relationships of all adsorption free energies are shown in Supplementary Figs. 15–17. Then, the reaction energy (ΔG) of each elementary step, such as *OH → *O + (H+ + e−), can be calculated as ΔG = G(*O) + G(H+ + e−) − G(*OH), where G(*O) is the adsorption energy of *O and G(H+ + e−) is the chemical potential of the proton and electron pair at 0 V vs. RHE calculated according to the computational hydrogen electrode66. G(H+ + e−) was a constant under a certain voltage, and G(*O) was linearly correlated with G(*OH). Therefore, ΔG was also linearly scaled with G(*OH). As a result, the ΔG as a linear function of G(*OH) can be obtained. More details can be found in our previous work67,68,69,70.
Theoretical stability analysis
As shown in Supplementary Fig. 19, the theoretical stability of the electrode is described by the reaction free energy (ΔGlimiting) of the most thermodynamically difficult elementary step during the dissolution of ‘RuO4’ species59.
Data availability
The data generated in this study are provided in the main text and Supplementary information, where the source data of Figs. 2, 3, 4, and 5 are listed in the Source Data file. Extra data are available from the corresponding author upon reasonable request. Source data are provided with this paper.
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Acknowledgements
The authors acknowledge support from the National Key R&D Program of China (Grants 2022YFA1504100, 2021YFA1500702, 2022YFE0108000), National Natural Science Foundation of China (Grant Nos. 22125903, 51872283, 22172156), Strategic Priority Research Program of the Chinese Academy of Sciences (No. XDB36030200), Dalian Innovation Support Plan for High Level Talents (2019RT09), Dalian National Laboratory For Clean Energy (DNL), CAS, DNL Cooperation Fund, CAS (DNL202016, DNL202019, DNL202003), DICP (DICP I2020032), AI S&T Program of Yulin Branch, Dalian National Laboratory For Clean Energy, CAS (No. DNL-YLA202205). We acknowledge the Shanghai Synchrotron Radiation Facility (SSRF) for conducting the XANES/EXAFS experiment (BL14W1) and the Vacuum Interconnected Nanotech Workstation (NANO-X) for conducting the NAP-XPS experiments.
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Z.-S.W. and J.X. conceived the experiments and supervised this project. Y.W. performed the preparation, characterization, and performance measurement of the catalyst. R.Y. carried out the theoretical calculation. Y.D. carried out the Li-O2 battery performance evaluation. B.Z. analyzed the EXFAS data. H.L. and Y.C. carried out the quasi in situ XPS characterization. B.B. carried out the H2-TPR characterization. M.L. carried out the HAADF-STEM characterization. Y.W., R.Y., J.X., and Z.-S.W. wrote the manuscript. All the authors discussed the results and commented on the manuscript.
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Wang, Y., Yang, R., Ding, Y. et al. Unraveling oxygen vacancy site mechanism of Rh-doped RuO2 catalyst for long-lasting acidic water oxidation. Nat Commun 14, 1412 (2023). https://doi.org/10.1038/s41467-023-37008-8
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DOI: https://doi.org/10.1038/s41467-023-37008-8
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