Skip to main content
SpringerLink
Log in

Research on tool wear based on multi-scale simulation in high speed cutting Inconel718

  • Original Research Article
  • Published:
Archives of Civil and Mechanical Engineering Aims and scope Submit manuscript

Abstract

Nickel-based superalloy Inconel718 has excellent properties such as good fatigue resistance, creep resistance, oxidation resistance and corrosion resistance. It has been widely used in aerospace industry. However, nickel-based superalloy is a kind of typical difficult-to process-material. The alloying elements which enhanced material exist in the form of high hardness compound (TiC, NbC and other interphase hard point). These high hardness compounds led to complicate cutting deformation, high cutting temperature, large cutting force and severe tool wear. According to the characteristics in cutting Inconel718 and the microstructure of cemented carbide tool, the wear properties and mechanism of carbide tool in cutting Inconel718 process are revealed by multi-scale analysis method. The main wear forms that wear debris peeled from the tool substrate are given and the evolution mechanism of tool wear caused by the crack in the cutting process is deeply studied.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Log in via an institution

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Similar content being viewed by others

References

  1. S. Ranganath, C. Guo, S. Holt, Experimental investigation into the carbide cracking phenomenon on Inconel718 superalloy material, in: Proceedings of the ASME – International Manufacturing Science & Engineering, 2009.

  2. T. Özel, Y. Karpat, Predictive modeling of surface roughness and tool wear in hard turning using regression and neural networks, Int. J. Mach. Tools Manuf. 45 (2005) 467–479.

    Article  Google Scholar 

  3. J. Díaz-Álvarez, J.L. Cantero, H. Miguélez, X. Soldani, Numerical analysis of thermomechanical phenomena influencing tool wear in finishing turning of Inconel 718, Int. J. Mech. Sci. 82 (2014) 161–169.

    Article  Google Scholar 

  4. A. Attanasio, E. Ceretti, S. Rizzuti, D. Umbrello, F. Micari, 3D finite element analysis of tool wear in machining, CIRP Ann. Manuf. Technol. 57 (2008) 61–64.

    Article  Google Scholar 

  5. Y.C. Yen, Modeling of Metal Cutting and Ball Burnishing: Prediction of Tool Wear and Surface Properties, Ohio State University, 2004.

  6. L.J. Xie, Estimation of Two-Dimension Tool Wear Based on Finite Element Method, University of Karlsruhe, 2004.

  7. M. Binder, F. Klocke, B. Doebbeler, An advanced numerical approach on tool wear simulation for tool and process design in metal cutting, Simul. Model. Pract. Theory 70 (2017) 65–82.

    Article  Google Scholar 

  8. Y.C. Yen, J. Sohner, B. Lilly, et al., Estimation of tool wear in orthogonal cutting using the finite element analysis, Mater. Process. Technol. 146 (2004) 82–91.

    Article  Google Scholar 

  9. S.J. Yan, D.H. Zhu, K.J. Zhuang, X.M. Zhang, H. Ding, Modeling and analysis of coated tool temperature variation in dry milling of Inconel 718 turbine blade considering flank wear effect, J. Mater. Process. Technol. 124 (2014) 2985–3001.

    Article  Google Scholar 

  10. L. Filice, D. Umbrello, F. Micari, FE analysis of tool wear in orthogonal cutting, in: Proceedings of the Second International Conference on Tribology in Manufacturing Processes, Nyborg, 2004, 187–194.

  11. R.T. Peng, J. Li, X.Z. Tang, Z. Zhou, Simulation of tool wear in prestressed cutting superalloys, Mater. Sci. Forum 10 (2016) 42–45.

    Google Scholar 

  12. X. Dong, C. Liao, Y.C. Shin, Machinability improvement of gear hobbing via process simulation and tool wear predictions, Int. J. Adv. Manuf. Technol. 9 (2016) 2771–2779.

    Article  Google Scholar 

  13. K. Cheng, X. Luo, R. Ward, R. Holt, Modeling and simulation of the tool wear in nanometric cutting, Wear 7 (2003) 1427–1432.

    Article  Google Scholar 

  14. K.J. Zhuang, D.H. Zhu, X.M. Zhang, H. Ding, Notch wear prediction model in turning of Inconel 718 with ceramic tools considering the influence of work hardened layer, Wear 313 (2014) 63–74.

    Article  Google Scholar 

  15. J. Kümmel, K. Poser, F. Zanger, J. Michna, V. Schulze, M. Hua, Surface layer states of worn uncoated and TiN-coated WC/Co-cemented carbide cutting tools after dry plain turning of carbon steel, Adv. Tribol. 7 (2013) 427–432.

    Google Scholar 

  16. J.W. Yu, M. Cheng, S.H. Yin, G.Z. Xie, X.L. Zhou, A study of machining characteristics of YG8 in high speed grinding, Key Eng. Mater. 3 (2011) 108–112.

    Article  Google Scholar 

  17. A.N. Stroh, The formation of cracks as a result of plastic flow, Proc. R. Soc. A 223 (1954) 404–414.

    MathSciNet  MATH  Google Scholar 

  18. N.P. Suh, The delamination theory of wear, Wear 26 (1973) 111–124.

    Article  Google Scholar 

  19. H. Attia, S. Tavakoli, R. Vargas, V. Thomson, Laser-assisted high-speed finish turning of superalloy Inconel718, CIRP Ann. Manuf. Technol. 59 (2010) 83–88.

    Article  Google Scholar 

  20. H. Lim, M.G. Lee, J.H. Kim, B.L. Adams, R.H. Wagoner, Simulation of polycrystal deformation with grain and grain boundary effects, Int. J. Plast. 27 (2011) 1328–1354.

    Article  Google Scholar 

  21. M.C. Sun, Mechanical Properties of Metal, Harbin Institute of Technology Press, 2003. p. 71 (in Chinese).

  22. H.C. Chen, Z.H. Yang, A model on cavity failure in metal, Metal Sci. Technol. 4 (1986) 18–24 (in Chinese).

    Google Scholar 

Download references

Author information

Authors and Affiliations

  1. School of Mechatronic Engineering, ChangChun University of Technology, 130012, ChangChun, China

    Yi-Hang Fan, Tao Wang, Zhao-Peng Hao, He Lan & Rui-Rui Cui

Authors
  1. Yi-Hang Fan
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. Tao Wang
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. Zhao-Peng Hao
    View author publications

    You can also search for this author in PubMed Google Scholar

  4. He Lan
    View author publications

    You can also search for this author in PubMed Google Scholar

  5. Rui-Rui Cui
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to Zhao-Peng Hao.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Fan, YH., Wang, T., Hao, ZP. et al. Research on tool wear based on multi-scale simulation in high speed cutting Inconel718. Archiv.Civ.Mech.Eng 18, 928–940 (2018). https://doi.org/10.1016/j.acme.2018.02.001

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1016/j.acme.2018.02.001

Keywords

Search

Navigation