Skip to main content
Log in

Influence of notch radius and strain rate on the mechanical properties and fracture behavior of TIG-welded 6061 aluminum alloy

  • Original Research Article
  • Published:
Archives of Civil and Mechanical Engineering Aims and scope Submit manuscript

Abstract

It is important to perceive the consequences of the presence of cracks or notches on the mechanical properties of the welded component. There are a number of literatures which focus on the fatigue properties of welds. Moreover, the effect of weld parameters on the mechanical properties has been studied by various researchers. However, the work related to the evaluation of tensile properties of welded components and the effect of notch parameters and test parameters on them is relatively scarce. This paper describes an experimental investigation to study the influence of notch root radius and strain rate on the fracture behavior and tensile properties of TIG-welded 6061 aluminum alloy. The tensile tests have been performed on 100 kN Universal Testing Machine under uniaxial static loading. The maximum stress at the notch tip calculated using Neuber’s and Stain Energy Density (SED) methods is compared with the present experimental data. Average percentage variation in the value of maximum stress at the notch tip is 14.5% with respect to Neuber’s and 6.9% with respect to SED method.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. A. Heinz, A. Haszler, C. Keidel, S. Moldenhauer, R. Benedictus, W.S. Miller, Recent development in aluminium alloys for aerospace applications, Material Science and Engineering: A 280 (2000) 102–107.

    Article  Google Scholar 

  2. L.M. Lerner, Hard anodising of aerospace aluminium alloys, Transaction of the Institute of Metal Finishing 88 (2010) 21–24.

    Article  Google Scholar 

  3. S. Das, Development of aluminium alloy composites for Engineering Applications, Transactions of Indian Institute of Metallurgy 57 (2004) 325–334.

    Google Scholar 

  4. M. Geiger, F. Micari, M. Merklein, L. Fratini, D. Contorno, A. Giera, D. Staud, Friction Stir Knead Welding of steel aluminium butt joints, International Journal of Machine Tools and Manufacture 48 (2008) 515–521.

    Article  Google Scholar 

  5. A. Ambroziak, M. Korzeniowski, Using resistance spot welding for joining aluminium elements in automotive industry, Archives of Civil and Mechanical Engineering 10 (2010) 5–13.

    Google Scholar 

  6. P.L. Threadgill, A.J. Leonard, H.R. Shercliff, P.J. Withers, Friction stir welding of aluminium alloys, International Materials Reviews 54 (2009) 49–93.

    Article  Google Scholar 

  7. O.E. Canyurt, Estimation of welded joint strength using genetic algorithm approach, International Journal of Mechanical Sciences 47 (2005) 1249–1261.

    Article  Google Scholar 

  8. M. Imam, K. Biswas, V. Racherla, Effect of weld morphology on mechanical response and failure of friction stir welds in a naturally aged aluminium alloy, Materials and Design 44 (2013) 23–34.

    Article  Google Scholar 

  9. N.T. Nguyen, M.A. Wahab, The effect of undercut and residual stresses on fatigue behaviour of misaligned butt joints, Engineering Fracture Mechanics 55 (1996) 453–469.

    Article  Google Scholar 

  10. W. Cui, Z. Wan, A.E. Mansour, Stress concentration factor in plates with transverse butt-weld misalignment, Journal of Constructional Steel Research 52 (1999) 159–170.

    Article  Google Scholar 

  11. S.V. Pearce, V.M. Linton, E.C. Oliver, Residual stress in a thick section high strength T-butt weld, Material Science and Engineering: A 480 (2008) 411–418.

    Article  Google Scholar 

  12. I. Lillemäe, H. Lammi, L. Molter, H. Remes, Fatigue strength of welded butt joints in thin and slender specimens, International Journal of Fatigue 44 (2012) 98–106.

    Article  Google Scholar 

  13. C. Morgenstern, C.M. Sonsino, A. Hobbacher, F. Sorbo, Fatigue design of aluminium welded joints by the local stress concept with the fictitious notch radius of rf=1 mm, International Journal of Fatigue 28 (2006) 881–890.

    Article  Google Scholar 

  14. A. Ali, M.W. Brown, C.A. Rodopoulos, Modelling of crack coalescence in 2024-T351 Al alloy friction stir welded joints, International Journal of Fatigue 30 (2008) 2030–2043.

    Article  Google Scholar 

  15. R.S. Florea, D.J. Bammann, A. Yeldell, K.N. Solanki, Y. Hammi, Welding parameters influence on fatigue life and micro structure in resistance spot welding of 6061-T6 aluminum alloy, Materials and Design 45 (2013) 456–465.

    Article  Google Scholar 

  16. T. Bruder, K. Störzel, J. Baumgartner, H. Hanselka, Evaluation of nominal and local stress based approaches for the fatigue assessment of seam welds, International Journal of Fatigue 34 (2012) 86–102.

    Article  Google Scholar 

  17. H. Neuber, Theory of stress concentration for shear-strained prismatical bodies with arbitrary nonlinear stress-strain law, Journal of Applied Mechanics 28 (1961) 544–550.

    Article  MathSciNet  Google Scholar 

  18. K. Lieb, R. Horstman, B. Power, R. Meltzer, M. Vieth, T. Seeger, P. Heuler, Generalized application of Neuber’s rule, Journal of Testing and Evaluation 8 (1980) 199–204.

    Article  Google Scholar 

  19. K. Molski, G. Glinka, A method of elastic-plastic stress and strain calculation at a notch root, Material Science and Engineering 50 (1981) 93–100.

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to S. Chauhan.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Singh, R., Chauhan, S. & Gope, P.C. Influence of notch radius and strain rate on the mechanical properties and fracture behavior of TIG-welded 6061 aluminum alloy. Archiv.Civ.Mech.Eng 16, 513–523 (2016). https://doi.org/10.1016/j.acme.2016.01.002

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1016/j.acme.2016.01.002

Keywords

Navigation